Reliable Equipment & Service PDY-2102, Operator'S Manual

Page: 12 / 16

12
Read entire manual prior to using this tool. (Refer to all safety recommendations and warnings)
Observe all safety precautions and procedures required by the operating company.
(Also refer to SAFETY information found on pages 5 through 9)
Before crimping, ensure that crimp is within the capacity listed for the tool.
Refer to connector manufacturer’s instructions for cable preparation and crimping procedure.
Ensure that you are using the proper die, as recommended by the connector manufacturer.
WARNING: DO NOT OPERATE TOOL WITHOUT COMPRESSION DIES
1. Ensure that proper 10,000 psi power source is turned OFF and valve is in OFF position.
2. Connect to a 10,000 PSI power source with audible “Pop Off” type relief valve.
(Recommended) Refer to page 8 UNIT/HOSE CONNECTION
3. Ensure that the ram is fully retracted.
4
.
Insert proper die into die seat.
DIE INSTALLATION
This tool uses KEARNEY type 12 ton dies.
An optional
REL-KU-ADP will allow this tool to accept standard R12 and “U” style 12 ton dies.
OPERA OPERA
OPERA OPERA
OPERATION TION
TION TION
TION
5 . Place tool over connector. Center connector between the dies.
6 . Align jaw as necessary to ensure proper crimp. Position subject at a 90
O
angle to the tool.
KEEP HANDS AND ALL BODY PARTS AWAY FROM COMPRESSION OPERATION
7. Turn power source “ON” and activate control valve to advance compression dies
up to subject. Check tool alignment.
8. Continue to advance until “pop off” is felt or heard and full pressure has been obtained.
9. Use control valve or double acting pump control to retract dies.
10 . Repeat procedure as required by application.
11. Visually inspect crimp for correctness.
12. Return source to the “OFF” position.
Insert upper die half
into tool head. Tighten upper locking
screw and ensure that
die is secure. Insert lower die half
into the ram. Tighten locking screw
as shown and ensure
that die is secure.