Reliable Equipment & Service PDY-2102 Operator'S Manual Download Page 13

13

IMPOR

IMPOR

IMPOR

IMPOR

IMPORT

T

T

T

TANT

ANT

ANT

ANT

ANT::::: 

 The greatest cause of hydraulic pump failure is dirt.

Prevent the introduction of foreign matter into the unit via hydraulic fluid,
dirty connections or accumulation of sediment.

Manufacturer recommends regular testing for proper pressure and operation.

Test at least every 6 (six) months, test more often under heavy usage.

This tool requires well-trained experienced personnel for major repairs, adjustments or maintenance.

Complete disassembly is not recommended. Return the unit to an authorized dealer
for total disassembly and/or repair. 

 It is suggested that tools requiring repairs be returned to

Reliable Equipment for correction unless overall local conditions are adequate and service training
has been provided. Reliable Equipment is set up to provide quick maintenance and overhaul
service. Contact your Reliable Equipment representative if service is required.

All maintenance or disassembly should take place on a flat, clean work surface covered
with towels or wipers so as to have a clean space for the disassembled parts.

Inspect each part during disassembly for wear, scratches, and cuts. Discard the worn or
damaged parts and replace with new factory authorized parts.

O-rings are sensitive to sharp edges. Inspect closely for cuts or damage. A small cut
will cause a leak. When assembling or disassembling O-rings, use hydraulic fluid as a
lubricant to help disassembly or installation.

GENERAL MAINTENANCE

GENERAL MAINTENANCE

GENERAL MAINTENANCE

GENERAL MAINTENANCE

GENERAL MAINTENANCE

DAILY MAINTENANCE

The life, reliability, and safety of the tool is dependent on proper use and maintenance.

STORE THE TOOL PROPERLY . . . 

Before storing tools release pressure and ensure

the ram is fully retracted. This protects the operating ram from moisture and condensation.

NOTE:

 

When the tool has been stored for extended period of non-use, the tools should

be activated approximately every 3 weeks to keep o-rings and seals lubricated.

Clean and inspect all surfaces including tool head, ram, body and connectors.

Particularly avoid joint compounds from building up on the die retainers and ram.

WARNING:

 Head, retainers, and/or parts may cut or pinch. Please use extreme caution.

Worn or damaged parts may malfunction during operation, causing more extensive damage
to the tool and/or severe injury to the operator or bystander.

All parts must be replaced with new parts if signs of wear or damage are evident.

DO NOT MAKE ADJUSTMENTS TO THE TOOL . . .

 There are no adjustments on

this tool which can be made in the field. If a tool becomes inoperative and the instructions
in this booklet do not correct the malfunction have the tool serviced by RELIABLE
EQUIPMENT or an authorized service provider.

Keep Label Set clean and legible. Replace decals when necessary.

NOTICE: 

When disposing of hydraulic fluid, parts or components observe all  federal,

state, and local guidelines.

Summary of Contents for PDY-2102

Page 1: ...__________ YEAR ___________________________________ NOTICE NOTICE NOTICE NOTICE NOTICE Sizes weights and tool specifications listed in this manual are subject to change without notice Please consult f...

Page 2: ...___ _______________________________________________________________ PHONE____________________ FAX _______________________________ SERIAL NUMBER _______________________________________________ DATE OF...

Page 3: ...4 PARTS LIST 15 LABELS 15 MAINTENANCE RECORDS 16 CONTACT INFORMATION 16 CAUTION The information in this manual is intended to guide the user in the use and application of this tool It is not intended...

Page 4: ...easily crimp connector sizes up to 1 1 2 inches With an optional UDK 1Adaptor this tool will accept standard Reliable R12 and U style dies as well as some dies from Burndy Alcoa Blackburn and Thomas B...

Page 5: ...isply retracts the die after every crimp Compatible with many existing tool and die inventories or convert your existing tools and dies to our double acting system Consistent Pressure Delivers up to 1...

Page 6: ...nected It protects the system by dumping the flow into the atmosphere FEATURES Compact Design Controlled Advance with Built in Hold Feature Tool Return Circuit 5 000 psi Return Line 6 200 psi Return L...

Page 7: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 8: ...DRAULIC HOSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK...

Page 9: ...isconnecting this unit or any of the systems components ALWAYS TIGHTEN couplings completely Loose or improperly tightened couplings will not allow fluid to pass through the hose creating a blockage in...

Page 10: ...nbalancing the footing necessary to maintain physical control of your body ALWAYS MAINTAIN a firm grip on the tool to avoid loss of control during an operation causing property damage serious injury o...

Page 11: ...uired to stop the tool Failure to observe this warning could result in serious injury TOOL HAZARD DO NOT OPERATE TOOL WITHOUT DIES DO NOT EXCEED THE MAXIMUM HYDRAULIC FLOW RELIEF PRESSURE OR BACK PRES...

Page 12: ...e into die seat DIE INSTALLATION This tool uses KEARNEY type 12 ton dies An optional REL KU ADP will allow this tool to accept standard R12 and U style 12 ton dies OPERA OPERA OPERA OPERA OPERATION TI...

Page 13: ...ng or disassembling O rings use hydraulic fluid as a lubricant to help disassembly or installation GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE D...

Page 14: ...14 PDY 2102 PARTS DRAWINGS...

Page 15: ...033 34 PINTLE 1 R21034 35 COMPRESSIONSPRING 1 R21035 36 SETSCREW 1 R21036 37 PIPEPLUG 1 R21037 38 SCREW 4 R21038 39 WASHER LOCK 4 R21039 40 NUT 1 R21040 41 WASHER LOCK 1 R21041 42 WASHER FLAT 1 R21042...

Page 16: ...d Road Warminster PA 18974 Phone 800 966 3530 Fax 215 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact REL...

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