Doc ID: 191-6305A
Doc Rev: 101818
Pg. 21
CLUTCH PACK ADJUSTMENT
Because this clutch kit utilizes a few OE clutch disks, the overall
clutch pack height may require compensation to accommodate
for variation in thickness of the disks. If you are unable to obtain
the correct Free Play Gain or you are nearly out of cable
adjustment when correct Free Play Gain is achieved, follow the
steps below.
Symptom:
Unable to achieve optimal Free Play Gain before
running out of or becoming dangerously low on adjustment travel
on the adjustment nut (upper) side.
•
Cause:
Overall clutch pack height may be too short.
•
Consequences:
Excessive clutch slip and subsequent heat
buildup; becoming stranded.
•
Solution:
Measure your friction disks as per the spec in the
maintenance section. If they are within spec, replace the thin
Rekluse drive plate below the EXP disk with one thick OE
drive plate. If they are out of spec, replace as necessary.
