Rekluse CoreManual Installation & User Manual Download Page 10

Page: 10 / 16

Pg. 10

Doc ID: 191-7008001A

Doc Rev: 080720

3. Install the new Rekluse tab washer with the bent tabs facing

down, aligning with the holes in the hub.

Only use the

supplied lock tab washer under the OE center clutch nut
when installing the hub.

4. Install the OE center clutch nut.

5. Using the socket and torque wrench, torque the center clutch

nut to

ft-lb (

N-m).

Rekluse tab
lock washer

OE clutch nut

Summary of Contents for CoreManual

Page 1: ... 2020 Rekluse Motor Sports Rekluse Motor Sports Inc customerservice rekluse com INSTALLATION USER S GUIDE CoreManual Kit for Sherco 250 300 2T 17 Doc ID 191 7008001A Revision 08 07 20 ...

Page 4: ...lutch hub 1 30 Lock tab washer 1 67 Steel drive plate 048 1 2mm thick and 060 9 69 OE style friction disk 3mm thick 8 88 Core clutch spring assembly 1 60 Pressure plate springs 6 31 Screw sleeves 6 47 Socket head cap screws 6 Visit www rekluse com support for a full parts fiche illustration and part numbers ...

Page 6: ...se a pick if necessary to help remove all of the plates 7 Remove the throw out assembly which typically includes a throw out needle bearing and washer Set this assembly aside These parts will be reused Note The throw out assembly may look different depending on the bike ...

Page 7: ... clutch nut with an impact wrench or breaker bar and a socket Set aside The OE clutch nut will be reused Note Placing the bike in the highest gear and holding the rear wheel by applying the rear brake keeps the shaft from rotating when removing the nut 10 Remove the lock washer located under the center clutch nut The OE lock washer will be replaced with a Rekluse tab lock washer ...

Page 8: ... clutch basket while leaving the thrust washer on the main shaft Note Check that the OE thrust washer is still on the main shaft and not stuck to the bottom of the center hub assembly The thrust washer must be installed or clutch performance issues will result Thrust washer ...

Page 10: ... facing down aligning with the holes in the hub Only use the supplied lock tab washer under the OE center clutch nut when installing the hub 4 Install the OE center clutch nut 5 Using the socket and torque wrench torque the center clutch nut to 50 ft lb 68 N m Rekluse tab lock washer OE clutch nut ...

Page 11: ...ng the rear brake keeps the shaft from rotating when tightening the nut 6 Using the channel lock pliers bend up both tabs of the tab washer tightly around the nut The tabs can be bent on the straight sides or around the corners INSTALL THE CLUTCH PACK 1 Soak the provided friction disks in new oil for at least 5 minutes ...

Page 13: ...oc Rev 080720 Pg 13 5 Reinstall the OE throw out assembly including the bearing and washer If the throw out washer is missing check to see if it is stuck to the underside of the pressure plate 6 Install the pressure plate ...