REID LIFTING PORTAGANTRY RAPIDE US-PGR1TM20 Assembly & Operation Manual Download Page 7

7

PORTA

GANTRY

  RAPIDE

Use as a Fall Protection Anchor 

This section must not be read in isolation from 
all other sections of this manual. Read the whole 
manual before using this product.

Fall arrest:

 This product is tested and conforms 

to the requirements of ANSI Z359.18 type D for 
fall arrest protection for a single user subject to 
the configuration of the product and the Davit 
being used. This product can also be used as part 
of a personal fall protection system that meets 
the requirements of OSHA 1910 subpart I, OSHA 
1910.66 Appendix C (I) and OSHA 1926.502 subpart 
M. When being used for fall arrest purposes, the 
operator must use a body harness and a shock 
absorber that complies with the relevant national 
standards and regulations and that limits the 
maximum allowed force (m.a.f.) to 8kN. 

Each personnel lift must be properly planned, 
and all weights clearly known along with a clear 
understanding of the capacity and constraints of all 
personal fall arrest system components. 

The capabilities stated in the table below apply to 
standard range systems only. If unsure about your 
system consult serial labels, information filled in on 
page 39 or consult your supplier. 

Custom versions of the system are available 
tailored to specific lifting needs. These versions 
are designated with a ‘C’ at the end the product 
number on the serial label attached to each 
product. 

Please refer to the below table for information on 
capacities and ratings for fall arrest. If you are unsure 
on the system, consult the serial labels on page 39 
or consult your supplier. 

Additional Notes for Correct Operation 

& Warnings

    

When using the product as part of a PFAS in 
accordance with OSHA or as an ANSI Z359.18 
anchor point the leg straps MUST be fitted. 

    

The anchorage must always be above the users 
head to prevent dangerous free falls.

    

Always carry out pre-use checks before using 
this equipment. It is advised to use a buddy 
system and inspection must be by a competent 
person. 

    

The fall arrest device must only be attached to 
the lifting point on the trolley or the designated 
location on the cheek plate or upright (see 
product images and set up instructions).

    

Only use the product for fall arrest applications 
when the castor brakes are engaged. 

    

To ensure stability of the structure, the 
operating span of the beam must be equal 
to or greater than the distance between the 
castors on the A-Frames.

* Only Applicable to the product being used in accordance with ANSI 
Z359.18.  The system can support more users in Fall arrest if used in 
accordance with OSHA 1910 Subpart I or 1926 Subpart M. Please contact 
REID Lifting for further details

Fall Protection Applications 

PORTA GANTRY RAPIDE Fall Arrest 

Part Code

Unit Weight

Capacity 

[lb]

Fall Arrest 

Capacity* No 

of Person(s)

US-PGRS20

73

1

US-PGRS23

77

1

US-PGRS40

88

0

US-PGRM20

77

1

US-PGRM23

79

US-PGRM40

90

0

US-PGRT20*

86

US-PGRT23*

88

US-PGRT40*

99

US-PGR1TS20

99

2

US-PGR1TS30

117

2

US-PGR1TS40

128

1

US-PGR1TM20

108

2

US-PGR1TM30

119

2

US-PGR1TM40

130

1

US-PGR1TT20*

117

1

US-PGR1TT30*

128

1

US-PGR1TT40*

137

1

Summary of Contents for PORTAGANTRY RAPIDE US-PGR1TM20

Page 1: ...US REIDLIFTING COM Assembly Operation Guide PORTAGANTRY RAPIDE...

Page 2: ...orrect Operation Warning IRATA Inspection Maintenance 18 Regular Inspections Maintenance Repair Storage Transportation ATEX 19 ATEX Classification Zone 2 Classification Zone 1 Spark Formation Static E...

Page 3: ...They apply for Operation including preparation troubleshooting during operation and cleaning Maintenance inspection and repair Transportation It is the responsibility of the end user to adhere to the...

Page 4: ...erenced in our Instructions for Use The capacity on the beam or A frame is of no relevance to fall protection standards and requirements and the user should refer to the specific sections of the instr...

Page 5: ...y as instructed ensure all bolts and pins are present and fitted correctly as per instructions Suitable appropriately rated winches hoists and bracket plates must be used for all applications The prod...

Page 6: ...e equipment should not be used outside of its limitations or for any purpose other than that for which it is intended Do not lift or transport loads while personnel are in the danger zone Do not allow...

Page 7: ...capacities and ratings for fall arrest If you are unsure on the system consult the serial labels on page 39 or consult your supplier Additional Notes for Correct Operation Warnings When using the pro...

Page 8: ...t to achieve a level operating structure If the product has been subjected to a fall arrest or impact force it must be immediately removed from service The substrate of the structure on which the prod...

Page 9: ...n with another manufacturers fall protection products ensure that you have read the instructions for use of those products to ensure their suitability and any restrictions for use Only use approved br...

Page 10: ...e for fall arrest scenario Retrieval SRL installed on upright with bracket Set up is indicative Various winch brackets available Masterlink or Close Coupled trolley options available Fall Protection C...

Page 11: ...inch brackets available Masterlink or Close Coupled trolley options available Fall Protection Confined Space Set Up 1 User Leg Strap MUST be fitted Self retracting lifeline for fall arrest scenario Ma...

Page 12: ...Up 2 Users PGR2200lb Only Set up is indicative Various winch brackets available Masterlink or Close Coupled trolley options available Leg Strap MUST be fitted Self retracting lifeline for fall arrest...

Page 13: ...l Protection Set Up 2 Users PGR2200lb Only Set up is indicative Various winch brackets available Masterlink or Close Coupled trolley options available Leg Strap MUST be fitted Self retracting lifeline...

Page 14: ...3300lb 15 kN 3300lb US PGRT40J 15 kN 3300lb 15 kN 3300lb 12 kN 2700lb F Maximum Rated Force Set up is indicative Where Maximum Rated Force is 22 2 kN 5000lb the product is tested and meets the require...

Page 15: ...b 15 kN 3300lb US PGRT40J 15 kN 3300lb 15 kN 3300lb 12 kN 2700lb F Maximum Rated Force Set up is indicative Where Maximum Rated Force is 22 2 kN 5000lb the product is tested and meets the requirements...

Page 16: ...2 2 kN 5000lb US PGR1TS40J 22 2 kN 5000lb 22 2 kN 5000lb 22 2 kN 5000lb US PGR1TM40J 22 2 kN 5000lb 22 2 kN 5000lb 22 2 kN 5000lb US PGR1TT40J 22 2 kN 5000lb 22 2 kN 5000lb 22 2 kN 5000lb Where Maximu...

Page 17: ...NSI PORTAGANTRY RAPIDE 2200lb Fall Protection Anchor Ratings PGR 1T Product Code Anchor Point A Anchor Point B Anchor Point C US PGR1TS20J 33 3 kN 7500lb 33 3 kN 7500lb 22 2 kN 5000lb US PGR1TS30J 33...

Page 18: ...technical department or REID Lifting The equipment Inspection Record is on page 39 If using the product in explosive atmospheres see additional section titled ATEX Maintenance Repair In order to ensur...

Page 19: ...mixtures are unlikely to occur or if they do occur are likely to do so only infrequently and for a short period only The product will have the following identification on the serial label As Standard...

Page 20: ...nt ratchet if fitted Where there is sign of any rust deposits on the aluminum structure it should be wiped clean as above and where there is sign of rust on a steel component that component should be...

Page 21: ...21 PORTAGANTRY RAPIDE Notes...

Page 22: ...ts constituent components are described in the image below Appropriate PPE should be worn Gloves Protective Footwear Hard Hat Assembly Instructions Upright Cheek Plate Sheaved Trolley Trolley Beam Tra...

Page 23: ...pen position Repeat for second leg on the same A Frame 23 PORTAGANTRY RAPIDE Pre Assembly Pre set up checks PORTA GANTRY RAPIDE system delivered flat packed Ensure castors are locked Allow sufficient...

Page 24: ...Repeat steps 6 and 7 for opposite A Frame Re insert ball lock pin into hole ensuring the pin is fully engaged through hole A gentle rocking motion can be used to induce alignment 5 6 7 8 Assembly Inst...

Page 25: ...ed Remove pin Open trolley and present to beam with plate rotated through 90 10 11 12 9 Never adjust the height while the gantry is under load Ensure A Frame is bolted using top and bottom fixing hole...

Page 26: ...embly Ensure the Leg Strap is fully loosend 14 15 16 17 13 The following instructions are for the assembly of the Leg Starp Notes for Correct Operation The Leg Strap MUST be attached for the product t...

Page 27: ...g both eyelets of the Leg Strap Repeat the process for the second Leg Strap on the lower A Frame Continue the standard assembly for the A Frame as per steps 6 8 in the standard assembly Foot Adjustmen...

Page 28: ...tion follow steps 6 and 7 Be careful not to trap hands between beam and cheek plates Rotate upper A Frame to vertical position If fitted ensure castor brakes applied before lifting a load Confined Spa...

Page 29: ...r A and D PGR1000 Ensure winch bracket and quick release knobs are hand tight A A C C D B B 29 PORTAGANTRY RAPIDE To fold the gantry reverse steps 10 to 1 for Standard Assembly or steps 27 to 23 for C...

Page 30: ...pe through cheek plates and capture rope between sheave and beam Secure sheave with ball lock pin Observe pin is securely engaged Present sheaved trolley to underside of beam Capture rope between shea...

Page 31: ...assembly to required position Re insert bolt and hand tighten quick release knob Complete assembly of gantry as steps 6 8 Beam Width Adjustment Beam width adjustment can take place during steps 4 or...

Page 32: ...E 4 Dimensions Dimensions PORTAGANTRY RAPIDE Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of roller Folded dimensi...

Page 33: ...3 7 4 11 4 9 7 7 x 4 5 10 8 1 3 11 6 1 8 5 6 10 US PGRM23 7 6 3 x 8 3 11 5 10 7 9 US PGRM40 13 1 4 x 8 8 10 11 5 13 4 US PGRT20 6 6 2 x 8 3 7 4 11 6 4 9 7 10 x 4 7 4 10 8 5 2 7 8 10 11 8 8 US PGRT23 7...

Page 34: ...Y RAPIDE 2200lb A B C D E F G H J 536 13 21 J 4 G E H D B A C F Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of rol...

Page 35: ...9 4 7 2 US PGR1TM30 9 10 3 x 8 6 2 8 2 10 1 US PGR1TM40 13 1 3 x 8 6 2 11 6 13 4 US PGR1TT20 6 6 2 x 8 1 11 3 5 6 6 9 5 9 x 4 7 6 10 6 5 6 7 9 10 9 9 3 US PGR1TT30 9 10 3 x 8 4 7 6 7 10 1 US PGR1TT40...

Page 36: ...t System combining quality systems management environmental issues and the health and safety practices within the company ISO 9001 2015 Quality management system which assesses an organization s abili...

Page 37: ...view are integral parts of our design and manufacturing process External verification of products is undertaken where appropriate using government approved Notified Bodies All products have been thoro...

Page 38: ...1 2 4 5 6 6 7 7 7 7 8 9 3 4 10 10 Product labelling The following labels must be present on the product and must be legible lbs 2 1 3 4 5 10 9 6 7 8 4 4 Product Labelling...

Page 39: ...umber The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum braking load MBL Period...

Page 40: ...1 6411 info reidlifting com us reidlifting com Printed using environment friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product name...

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