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REID LIFTING PORTAGANTRY RAPIDE US-PGR1TM20, Assembly & Operation Manual, Page: 2 / 40

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REID LIFTING PORTAGANTRY RAPIDE US-PGR1TM20 Assembly & Operation Manual Download Page 2

Correct Operation 

4

Intended Use 
Maximum Capacity 

 

Inspection Prior to Initial Operation 

 

Inspection Before Starting Work 

 

Temperature Range 

 

Notes for Correct Operation 

 

Warning

Fall Protection Applications  

7

Use as a Fall Protection Anchor 
Additional Notes for Correct Operation 

 

Warning 
IRATA

 

 

Inspection & Maintenance  

18

Regular Inspections 

 

Maintenance & Repair 

 

Storage & Transportation 

 

 

ATEX 19

ATEX

 

 

Classification [Zone 2] 

 

Classification [Zone 1] 

 

Spark Formation 

 

Static Electricity 

 

Inspection, Maintenance & Repair  

Notes 21

Assembly Instructions 

22

Dimensions 32

Quality & Safety 

36

Regulations, Standards & Directives 
Accreditations 
Conformité Européenne [CE] 

 

Testing 
Language 

 

Product IPR

Product Labelling 

38

 

Inspection Record 

39

Contents

Summary of Contents for PORTAGANTRY RAPIDE US-PGR1TM20

Page 1: ...US REIDLIFTING COM Assembly Operation Guide PORTAGANTRY RAPIDE...

Page 2: ...orrect Operation Warning IRATA Inspection Maintenance 18 Regular Inspections Maintenance Repair Storage Transportation ATEX 19 ATEX Classification Zone 2 Classification Zone 1 Spark Formation Static E...

Page 3: ...They apply for Operation including preparation troubleshooting during operation and cleaning Maintenance inspection and repair Transportation It is the responsibility of the end user to adhere to the...

Page 4: ...erenced in our Instructions for Use The capacity on the beam or A frame is of no relevance to fall protection standards and requirements and the user should refer to the specific sections of the instr...

Page 5: ...y as instructed ensure all bolts and pins are present and fitted correctly as per instructions Suitable appropriately rated winches hoists and bracket plates must be used for all applications The prod...

Page 6: ...e equipment should not be used outside of its limitations or for any purpose other than that for which it is intended Do not lift or transport loads while personnel are in the danger zone Do not allow...

Page 7: ...capacities and ratings for fall arrest If you are unsure on the system consult the serial labels on page 39 or consult your supplier Additional Notes for Correct Operation Warnings When using the pro...

Page 8: ...t to achieve a level operating structure If the product has been subjected to a fall arrest or impact force it must be immediately removed from service The substrate of the structure on which the prod...

Page 9: ...n with another manufacturers fall protection products ensure that you have read the instructions for use of those products to ensure their suitability and any restrictions for use Only use approved br...

Page 10: ...e for fall arrest scenario Retrieval SRL installed on upright with bracket Set up is indicative Various winch brackets available Masterlink or Close Coupled trolley options available Fall Protection C...

Page 11: ...inch brackets available Masterlink or Close Coupled trolley options available Fall Protection Confined Space Set Up 1 User Leg Strap MUST be fitted Self retracting lifeline for fall arrest scenario Ma...

Page 12: ...Up 2 Users PGR2200lb Only Set up is indicative Various winch brackets available Masterlink or Close Coupled trolley options available Leg Strap MUST be fitted Self retracting lifeline for fall arrest...

Page 13: ...l Protection Set Up 2 Users PGR2200lb Only Set up is indicative Various winch brackets available Masterlink or Close Coupled trolley options available Leg Strap MUST be fitted Self retracting lifeline...

Page 14: ...3300lb 15 kN 3300lb US PGRT40J 15 kN 3300lb 15 kN 3300lb 12 kN 2700lb F Maximum Rated Force Set up is indicative Where Maximum Rated Force is 22 2 kN 5000lb the product is tested and meets the require...

Page 15: ...b 15 kN 3300lb US PGRT40J 15 kN 3300lb 15 kN 3300lb 12 kN 2700lb F Maximum Rated Force Set up is indicative Where Maximum Rated Force is 22 2 kN 5000lb the product is tested and meets the requirements...

Page 16: ...2 2 kN 5000lb US PGR1TS40J 22 2 kN 5000lb 22 2 kN 5000lb 22 2 kN 5000lb US PGR1TM40J 22 2 kN 5000lb 22 2 kN 5000lb 22 2 kN 5000lb US PGR1TT40J 22 2 kN 5000lb 22 2 kN 5000lb 22 2 kN 5000lb Where Maximu...

Page 17: ...NSI PORTAGANTRY RAPIDE 2200lb Fall Protection Anchor Ratings PGR 1T Product Code Anchor Point A Anchor Point B Anchor Point C US PGR1TS20J 33 3 kN 7500lb 33 3 kN 7500lb 22 2 kN 5000lb US PGR1TS30J 33...

Page 18: ...technical department or REID Lifting The equipment Inspection Record is on page 39 If using the product in explosive atmospheres see additional section titled ATEX Maintenance Repair In order to ensur...

Page 19: ...mixtures are unlikely to occur or if they do occur are likely to do so only infrequently and for a short period only The product will have the following identification on the serial label As Standard...

Page 20: ...nt ratchet if fitted Where there is sign of any rust deposits on the aluminum structure it should be wiped clean as above and where there is sign of rust on a steel component that component should be...

Page 21: ...21 PORTAGANTRY RAPIDE Notes...

Page 22: ...ts constituent components are described in the image below Appropriate PPE should be worn Gloves Protective Footwear Hard Hat Assembly Instructions Upright Cheek Plate Sheaved Trolley Trolley Beam Tra...

Page 23: ...pen position Repeat for second leg on the same A Frame 23 PORTAGANTRY RAPIDE Pre Assembly Pre set up checks PORTA GANTRY RAPIDE system delivered flat packed Ensure castors are locked Allow sufficient...

Page 24: ...Repeat steps 6 and 7 for opposite A Frame Re insert ball lock pin into hole ensuring the pin is fully engaged through hole A gentle rocking motion can be used to induce alignment 5 6 7 8 Assembly Inst...

Page 25: ...ed Remove pin Open trolley and present to beam with plate rotated through 90 10 11 12 9 Never adjust the height while the gantry is under load Ensure A Frame is bolted using top and bottom fixing hole...

Page 26: ...embly Ensure the Leg Strap is fully loosend 14 15 16 17 13 The following instructions are for the assembly of the Leg Starp Notes for Correct Operation The Leg Strap MUST be attached for the product t...

Page 27: ...g both eyelets of the Leg Strap Repeat the process for the second Leg Strap on the lower A Frame Continue the standard assembly for the A Frame as per steps 6 8 in the standard assembly Foot Adjustmen...

Page 28: ...tion follow steps 6 and 7 Be careful not to trap hands between beam and cheek plates Rotate upper A Frame to vertical position If fitted ensure castor brakes applied before lifting a load Confined Spa...

Page 29: ...r A and D PGR1000 Ensure winch bracket and quick release knobs are hand tight A A C C D B B 29 PORTAGANTRY RAPIDE To fold the gantry reverse steps 10 to 1 for Standard Assembly or steps 27 to 23 for C...

Page 30: ...pe through cheek plates and capture rope between sheave and beam Secure sheave with ball lock pin Observe pin is securely engaged Present sheaved trolley to underside of beam Capture rope between shea...

Page 31: ...assembly to required position Re insert bolt and hand tighten quick release knob Complete assembly of gantry as steps 6 8 Beam Width Adjustment Beam width adjustment can take place during steps 4 or...

Page 32: ...E 4 Dimensions Dimensions PORTAGANTRY RAPIDE Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of roller Folded dimensi...

Page 33: ...3 7 4 11 4 9 7 7 x 4 5 10 8 1 3 11 6 1 8 5 6 10 US PGRM23 7 6 3 x 8 3 11 5 10 7 9 US PGRM40 13 1 4 x 8 8 10 11 5 13 4 US PGRT20 6 6 2 x 8 3 7 4 11 6 4 9 7 10 x 4 7 4 10 8 5 2 7 8 10 11 8 8 US PGRT23 7...

Page 34: ...Y RAPIDE 2200lb A B C D E F G H J 536 13 21 J 4 G E H D B A C F Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of rol...

Page 35: ...9 4 7 2 US PGR1TM30 9 10 3 x 8 6 2 8 2 10 1 US PGR1TM40 13 1 3 x 8 6 2 11 6 13 4 US PGR1TT20 6 6 2 x 8 1 11 3 5 6 6 9 5 9 x 4 7 6 10 6 5 6 7 9 10 9 9 3 US PGR1TT30 9 10 3 x 8 4 7 6 7 10 1 US PGR1TT40...

Page 36: ...t System combining quality systems management environmental issues and the health and safety practices within the company ISO 9001 2015 Quality management system which assesses an organization s abili...

Page 37: ...view are integral parts of our design and manufacturing process External verification of products is undertaken where appropriate using government approved Notified Bodies All products have been thoro...

Page 38: ...1 2 4 5 6 6 7 7 7 7 8 9 3 4 10 10 Product labelling The following labels must be present on the product and must be legible lbs 2 1 3 4 5 10 9 6 7 8 4 4 Product Labelling...

Page 39: ...umber The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum braking load MBL Period...

Page 40: ...1 6411 info reidlifting com us reidlifting com Printed using environment friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product name...

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