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REID LIFTING PORTA GANTRY 1100, Assembly & Operation Manual

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REID LIFTING PORTA GANTRY 1100 Assembly & Operation Manual Download Page 28

REID Lifting Inc, USA

7900 International Drive, 
Suite 300, 
Bloomington, 
MN 55425
USA 
 

    

+1 952 851 5554 

    

[email protected]

   

us.reidlifting.com

Printed using environment friendly processes and materials. 

All information herein is copyright protected by REID Lifting Ltd. All company and product names are Trade Mark and Trade Name 

protected and all REID Lifting Ltd. Product IPR is protected under Patents, Patents Pending and/or Design Rights.

Contact Us

PG5-3/O&M/US/V2/07/2020

Summary of Contents for PORTA GANTRY 1100

Page 1: ...US REIDLIFTING COM Assembly Operation Guide PORTAGANTRY 1100 6600 ...

Page 2: ...or Additional Notes for Correct Operation Warning IRATA Inspection Maintenance 9 Regular Inspections Maintenance Repair Storage Transportation ATEX 10 ATEX Classification Zone 2 Classification Zone 1 Spark Formation Static Electricity Inspection Maintenance Repair Assembly Instructions 12 Variants Options 17 Dimensions 20 Quality Safety 24 Regulations Accreditations Conformité Européenne CE Testin...

Page 3: ...tem They apply for Operation including preparation troubleshooting during operation and cleaning Maintenance inspection and repair Transportation It is the responsibility of the end user to adhere to the Health Safety and accident prevention standards and legislation valid in their respective countries and any regions in which the system is being used A rescue plan also needs to be in place in the...

Page 4: ...equirements and the user should refer to the specific sections of the instructions for use for detailed information For example ANSI requires that anchors that form part of a personal fall protection system are capable of withstanding a 5000lb static load 22 2kN for a single user 7500lb 33 3kN for two users and 10 000lb 44 4kN for three users and so on OSHA requires a minimum safety factor of 2 va...

Page 5: ...s per instructions We recommend that appropriate PPE is worn when using the equipment The product should be set up at a safe distance from the hazard or lift area before moving the structure into place The beam must be horizontal prior to any lift and a frames vertical and parallel to each other Do not use the product if the trolley does not run freely along the beam for certain applications such ...

Page 6: ...e beam using the trolley At larger capacities and or longer beams this action can become difficult REID recommends that either a geared trolley or a rope control product be used to reduce the effort and provide more control over the movement The rope control product allows the operator to control the movement of the trolley from a safe location at the side of the gantry The product includes a winc...

Page 7: ...ersions of the system are available tailored to specific lifting needs These versions are designated with a C at the end the product number on the serial label attached to each A frame and beam This product has different ratings depending on the application as detailed in the table below Additional Notes for Correct Operation The anchorage must always be above the users head to prevent dangerous f...

Page 8: ...e required by regulation each installation must be approved by a qualified person Always wear appropriate PPE when installing setting up dismantling and using this equipment Misuse of this product could result in serious injury or death Warning For fall protection applications the maximum user weight is 330lb 150kg or the weight allowed by the lowest rated piece of equipment in the fall arrest sys...

Page 9: ...r supplier s technical department or REID Lifting The equipment Inspection Record is on page 27 If using the product in explosive atmospheres see additional section titled ATEX Maintenance Repair In order to ensure correct operation the conditions for inspection and maintenance must be complied with If any defects are found stop using the product immediately No alterations or additions to the equi...

Page 10: ...tures are unlikely to occur or if they do occur are likely to do so only infrequently and for a short period only The product will have the following identification on the serial label As Standard for Zone 2 Environments II 3 GD T6 Identification for protection against explosions II Unit group II non mining application 3 Category 3 Normal safety for use in Zone 2 GD For use in gas G dust D atmosph...

Page 11: ...anti static trolley rollers stainless steel fasteners and therefore does not need to be earthed However the effectiveness of the conductivity during operation can be affected by a dirty tread or other environmental influences and therefore must be checked periodically by the operator Inspection Maintenance Repair Special attention should be given to dust deposits on the structure especially in are...

Page 12: ...ndle Strut Trolley Beam Adjustable Upright Trap Plate Leg Lockable Castors Leg Brace The PORTA GANTRY and its constituent components are described in the image below Appropriate PPE should be worn Gloves Protective Footwear Hard Hat Assembly Instructions ...

Page 13: ... 2 x A Frames 1 Trolley Beam sometimes shipped separately Gantry Tool Set supplied as an option Ratchet handle 1 2 sq drive 24mm socket 24mm combination spanner 14mm long series allen key 14mm Hex key socket Apply the castor brakes Put brakes on only with protective footwear ensuring that the castors are in the orientation shown This illustration demonstrates how an Aframe will arrive prior to its...

Page 14: ...at surface in line with each other with the castor wheels outward and brakes on Lay the beam on the Aframes resting on bolt 1 on each cheek plate Thread the beam trolley over the other end of the beam and lock with the friction brake at approximately centre position If using a gated trolley lock with the friction break Offer one end of the beam to the rear bolt hole on the cheek plate bolt 1 and i...

Page 15: ... depressed be cautious not to overtighten Attach the lifting device to the trolley in order to avoid having to lift and attach when gantry is fully erect Keep hands clear of potential Pinch area marked with warning tape in the scissoring system The chain hoist must be positioned at the opposite end of beam Move trolley to other end of beam opposite to the end to be raised and secure by tightening ...

Page 16: ...ing if possible that the load is lifted from the center of the beam Beam height adjustment bolts 2 bolts on each upright Tighten all bolts to 27 Nm 20 ft lbs or until spring washers are fully depressed Assembly Instructions Insert and tighten the final beam bolt Decide on the height required always using the lowest possible setting If the hoist is not already attached to the suspension point on th...

Page 17: ...17 Variants Options PORTAGANTRY 1100 6600 ...

Page 18: ...he jack legs in the parked position as shown in figure 1 Position the gantry for the lift before setting the height with the jack Before lifting ensure all jacks are in the correct lifting position and are secured with locking pins and clips as shown in figure 2 Manually raise each leg in turn and set the height by rotating jack handle clockwise Having set the adjustment of all four legs ensure th...

Page 19: ...ll bolts on the gantry are sufficiently secure by ensuring all spring washers are fully depressed Easy Conversion to Winched Configuration A Winch Kit and accessories can be supplied to convert the system into a winch capable system Please contact your REID Representative for further details and requirements Lobed Cheek Plates Lobed Cheek Plates allow for ease of assembly when adjusting the operat...

Page 20: ...Dimensions A F C H G D B E Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of roller PORTAGANTRY A E B F C G H D ...

Page 21: ...y a Geared Wheel or Ratchet system is provided for the larger gantries manual on smaller frames Standard Beam Length A Clear Operating Span C 8 10 13 15 18 20 27 29 A 8 2 1 2 9 10 12 10 1 4 15 18 1 2 19 8 1 4 27 6 3 4 29 6 1 4 C 5 2 1 4 6 9 3 4 9 10 11 3 4 15 1 4 16 8 24 6 1 2 26 6 Capacity lbs 1100 42 49 64 75 90 97 137 146 2200 42 49 64 75 90 97 174 185 4400 42 49 64 75 115 205 287 X 6600 42 49 ...

Page 22: ...1 4 14 5 1 4 14 8 1 2 10 9 1 4 6 7 1 4 110 3 1 4 8 US PGAS01100TC4 14 10 1 4 6 x 8 10 11 15 10 3 4 16 2 12 2 3 4 7 4 170 3 1 4 8 US PGAS01100TC3 16 6 6 x 8 12 6 3 4 17 6 1 2 17 9 3 4 13 10 1 2 8 4 3 4 181 3 1 4 8 Capacity lbs 2200 US PGAS02200S 7 8 3 4 5 x 6 5 3 1 4 8 9 1 4 9 1 2 6 7 3 11 3 4 64 3 1 4 6 US PGAS02200I 10 5 1 2 5 x 8 7 2 1 4 11 5 3 4 11 9 8 5 1 2 5 8 99 3 1 4 8 US PGAS02200T 13 4 1 ...

Page 23: ...10 9 1 4 6 7 1 4 110 3 1 4 8 US PGAS04400TC4 14 10 1 4 6 x 8 10 11 15 10 3 4 16 2 12 2 3 4 7 4 170 3 1 4 8 US PGAS04400TC3 16 6 6 x 8 12 6 3 4 17 6 1 2 17 9 3 4 13 10 1 2 8 4 3 4 181 3 1 4 8 Capacity lbs 6600 US PGAS06600S 7 11 5 x 6 5 5 1 4 8 11 1 2 9 2 3 4 6 9 1 4 3 11 3 4 106 3 1 4 8 US PGAS06600I 10 5 1 2 6 x 8 7 2 1 4 11 5 3 4 11 9 8 5 1 2 5 8 146 3 1 4 8 US PGAS06600T 13 4 1 2 6 x 8 9 5 1 4 ...

Page 24: ...alth and safety practices within the company ISO 9001 2015 Specifies requirements for a quality management system for any organization that needs to demonstrate its ability to consistently provide products that meet customer and applicable regulatory requirements and aims to enhance customer satisfaction ISO 14001 2015 SSpecifies the requirements for implementing environmental management systems t...

Page 25: ... been carried out by SGS Fimko Oy Takomotie 8 FI 00380 Helsinki Finland CE body no 0598 in accordance with Module D PPE Regulation EU 2016 425 Testing Testing and technical file review are integral parts of our design and manufacturing process External verification of products is undertaken where appropriate using government approved Notified Bodies All products have been thoroughly type tested Ea...

Page 26: ...Product Labelling 7 4 4 7 5 1 5 5 3 2 3 2 8 Product labelling The following labels must be present on the product and must be legible 4400lbs 1 2 3 4 5 6 7 8 lbs 6 ...

Page 27: ...mber The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum breaking load MBL Periodic Examination Repair History Insert data from serial numbers found on product into table here 27 Inspection Record PORTAGANTRY 1100 6600 ...

Page 28: ...g com Printed using environment friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product names are Trade Mark and Trade Name protected and all REID Lifting Ltd Product IPR is protected under Patents Patents Pending and or Design Rights Contact Us PG5 3 O M US V2 07 2020 ...

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