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HD Motion
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Technical Information
3.3.3 Replacement of cable
Replacement of brake cable:
1. Remove the screws (Figure 20) to release the
cable control from the push bar.
2. Release the cable from the wheel mount, see
section 3.1.2.
3. Remove the cable clips, see section 3.3.1.
The brake lever and cable are assembled in the outer
half of the control, see Figure 22 (RH side shown).
4. Push the nipple (2) forward. The wire can then be
removed from the slot in the lever.
5. Unscrew the end sleeve (3) fully.
6. Assemble the new wire in the same manner,
starting by placing the wire in the slot of the lever.
7. Screw in the end sleeve (3) fully.
8. Move the brake handle and check that everything
is functioning as it should.
9. Assemble the other end of the cable in the wheel
mount per section 3.1.2 step 7.
10. Assemble the cable clips.
NOTE
: Be careful that the cable routing and clipping are done correctly, see section 3.3.1.
Replacement of cable for seat tilt or back recline:
1. Remove the screws (Figure 20) to release the cable
control from the push bar.
2. Release the cable from the gas spring for seat tilt
(see section 2.6 step 2) or back recline (see section
2.8 step 3).
3. Remove the cable clips, see section 3.3.1.
The control lever and cable are assembled in the inner
half of the control, see Figure 23 (LH side shown).
4. Loosen the screw (1 in Figure 2) a few turns. Push
the screw down gently. This loosens the arm (3)
from the lever. Fully remove the screw.
5. Take the arm out of the lever. The wire can then be
removed from the slot in the arm.
6. Screw out the end sleeve (5) of the cable. The nipple can then be pulled out through the hole.
7. Assemble the new cable in the same manner. Feed the wire in through the hole and fir the nipple
into the slot of the arm.
8. Check that the wire follows around the ring (4). Place the arm in the pocket of the lever. Screw in
the screw (1).
NOTE
: Do not over-tighten.
9. Screw in the end sleeve (5) fully.
10. Move the control lever and check that everything is functioning as it should.
11. Assemble the other end of the cable as applicable in the gas spring for seat tilt (section 2.6 step 2
in reverse order) or the gas spring for back recline (section 2.8 step 3 in reverse order).
12. Assemble the cable clips.
NOTE
: Be careful that the cable routing and clipping are done correctly, see section 3.3.1.
Figure 22.
Brake lever and cable
Figure 23.
Control lever and cable
1
2
4
5
3
2
1
3
