Regal Smartvalve 7001 Instruction Bulletin Download Page 7

B)

  

PIPES, TUBING, AND FITTINGS

  

 
All REGAL SMARTVALVES from 10 to 500 PPD are furnished 
with appropriate size connectors to match the capacity of the 
gas feed system. The SMARTVALVES with capacities of 1000 
and 2000 PPD are furnished with PVC unions to be used with 
1- inch Schedule 80 PVC piping (supplied by others). Larger 
size piping may be required if long distances between components 
are necessary. 
 
The SMARTVALVE is connected to the vacuum tubing (or                   
piping) between the gas feed systems remote metering                     
panel assembly and the ejector as shown on the drawings in 
this manual.   
 

NOTE: The following installation guideline is a very basic 
description of how to interconnect all the system components. 
A more efficient method that allows quick and easy                     
conversion of the system to full manual operation is                 
illustrated on drawing No. 2.

                                                         

 

On a STANDARD (non-switchover) system:

 

 

1)  Connect a suitable length of tubing (or pipe) from the               

regulator’s VACUUM (outlet) fitting to the remote metering 
panel assembly’s BOTTOM (inlet) fitting. 

 

2)  Connect another length of tubing from the TOP (outlet) 

fitting of the remote metering panel to the SMARTVALVE’S 
inlet fitting, located on the side of the valve plug enclosure.  

 

3)  Connect a length of tubing from the outlet (bottom) fitting 

of the SMARTVALVE to the vacuum fitting of the ejector 
assembly. 

 

4)  Finally, connect a length of tubing to the bottom (vent)        

fitting of the vacuum regulator, routing it outside to a safe 
location with the end pointing downward and covered           
with bug screen.  

  

On an automatic SWITCHOVER system:

 

 

1) Connect a suitable length of tubing (or pipe) from each 

regulator’s vacuum (outlet) fitting to the side fittings on  
the pressure relief valve.  

  

2)  Connect a length of tubing from the top fitting of the                 

pressure relief valve to the remote metering panel                       
assembly’s BOTTOM (inlet) fitting.   

 

3)  Connect a length of tubing from the TOP (outlet) fitting  

of the remote metering panel to the SMARTVALVE’S               
inlet fitting located on the side of the valve plug enclosure. 

   

4)  Connect a length of tubing from the SMARTVALVE’S               

bottom (outlet) fitting to the vacuum fitting on the ejector 
assembly. 

 

5)  Finally, connect a length of tubing from the bottom               

connection of the pressure relief valve, routing it outside 
with the end facing down and protected with bug screen.  

 
 
 
 
 
 
 

NOTES:

 

1)  The inlet fitting of the SMARTVALVE can be rotated, if  

necessary, on 90 degree centers for proper alignment of 
the vacuum fitting with the other system components.  

 

2)  Use Teflon tape on all threaded plastic connections to           

prevent galling of the threads; provide a vacuum tight           
seal; and facilitate easy removal when necessary. 

 

3)  DO NOT over tighten fittings as damage to the fittings           

and system components could occur. HAND TIGHTEN 
ONLY.  

 

C)  ELECTRICAL INTERCONNECTIONS

  

    (See Drawing Nos. 6 and 7) 

 

1)  It is essential that all external wiring be done exactly as 

shown on the wiring diagrams in the manual. Incorrect  
wiring or improper grounding WILL cause operational               
problems.  

 

2) All wiring and fusing MUST conform to the National 

Electric Code as well as any local codes. 

 

3)  AVOID ELECTRICAL SHOCK. Do not connect power           

wiring at the source distribution panel until ALL wiring           
connections have been made in the SMARTVALVE and 
the cover is securely fastened in place. 

 

4)  Servicing of this equipment should only be done by               

qualified electronics technicians or by Chlorinators           
Incorporated.  

 

5)  EXTERNAL surge suppression devices should also be  

a normal part of all electronic component installations.   
These devices should be placed on all incoming AC                 
power circuits and, where applicable, on all incoming               
DC signal lines. They MUST be chosen and sized properly 
(especially when used on 4-20mA DC signal lines) to               
assure maximum protection while preventing the surge 
suppressor itself from overloading the line resulting in             
signal loss.  

  

6)  State-of-the-art voltage surge suppressor components   

and RFI/EMI filtering circuits are integrated into the               
electrical circuitry of each electronic device. However,             
these internal components are in place only as a last               
line of defense to absorb electrical surges and spikes             
before they cause irreparable damage. 

 

7)  Power and signal lines MUST be run in separate             

electrical conduits to prevent signal interference.  

 

8)  The branch circuit should be protected by a fuse or a       

breaker with an accessible disconnect switch. 

    

 

 

 

 

 

 

 

 

 

7

Summary of Contents for Smartvalve 7001

Page 1: ...nt is suitable for use only with the gases specified DO NOT USE THIS EQUIPMENT WITH OTHER GASES Such use can result in failures having hazardous consequences 2 This equipment is designed FOR VACUUM SE...

Page 2: ...against material defects in components and workmanship occurring in the course of manufacture Buyer s sole remedy for breach of said warranty shall be at C I s option either repair or replacement of...

Page 3: ...ct to open or close the valve 8 Do not reuse lead gaskets They may not seal properly thereby permitting the release of gas 9 Use only lead gaskets Other types may contract with temperature variations...

Page 4: ...ing the Analog Output C Setting the Mechanical Zero 8 0 MAINTENANCE 9 0 SPECIFICATIONS A To Enter the Configuration Mode B Configuration Parameters C To Exit the Configuration Mode 5 0 CONFIGURATION M...

Page 5: ...ly Circuit Board Part No 7071 Drawing No 7 Use of External Surge Suppressors Consult manufacturer of surge suppressor for installation and wiring specifics Drawing No 8 Control Valve Assembly for 10 t...

Page 6: ...the middle third of the system s capacity maximum feed rate 2 The water flow meter and transmitter must be sized or scaled so the maximum water flow coincides with the maximum feed rate capacity of t...

Page 7: ...ting to the vacuum fitting on the ejector assembly 5 Finally connect a length of tubing from the bottom connection of the pressure relief valve routing it outside with the end facing down and protecte...

Page 8: ...isplay screen reads ENT ENG PW 0 Enter Engineering Password 2 Press the NEXT keypad button three times until the factory default password 0 0 0 0 appears Then press ENT enter to accept 3 The TOP LINE...

Page 9: ...eatedly until the preferred FIRST digit is displayed Then press NEXT to accept the new value b The number 0 will appear as the second digit Once again use UP or DOWN to scroll to the preferred number...

Page 10: ...red and designate what condition the alarm represents The selections are OFF LOW or HIGH If the SET POINT MODE setting is left in the factory default OFF position no additional parameters will be made...

Page 11: ...ading of 0 45 V NOTE A voltage reading from 0 41 to 0 49 is acceptable IMPORTANT If for some reason the voltage reading falls outside of the acceptable range contact Chlorinators Incorporated for assi...

Page 12: ...t the feed rate simply turn the thumbwheel while using the remote meter ball float as a guide 4 Fully Manual If it is necessary to temporarily bypass the SMARTVALVE entirely use the remote meter rate...

Page 13: ...t Press ESC a second time and SAVE CHANGES to return to the main operating screen C SETTING MECHANICAL ZERO See Drawing No 8 for Model 7001 or No 9 for Model 7006 The mechanical zero valve plug positi...

Page 14: ...AM 16 Bit Display 20 character 2 line Backlit LCD Relays Three 3 each 10A 250 VAC Environmental Limits 32 to 120 F 0 to 50 C Calibration Accuracy 0 25 from zero Speed of Response Variable and field se...

Page 15: ...Union Typ BY OTHERS Gauge for Supply Pressure Ps BY OTHERS Gauge for Back Pressure Pb BY OTHERS REGAL Model CRA 5000 Residual Analyzer REGAL VAC 1000 Vacuum Monitor Static Mixer BY OTHERS Residual Sa...

Page 16: ...Ball Valve 1 PVC Ball Valve 3 PVC Ball Valve Chemical Solution Injection Point Water Flow Meter 4 20 mA Analog Flow Input Signal 4 20 Milliamp Analog Output Signal 1 For Automatic Operation open ball...

Page 17: ...valve tool supplied with your REGAL chlorinator system into the slot and tilt the screwdriver in the direction of the terminal number This will open the clamp and allow the wire to be inserted Remove...

Page 18: ...RIGHT SIDE JUNCTION BOX 1 L See Note 1 2 N See Note 1 3 Ground See Note 1 4 N O Relay K1 5 Com Relay K1 6 N C Relay K1 7 N O Relay K2 8 Com Relay K2 9 N C Relay K2 10 N O Relay K3 11 Com Relay K3 NOT...

Page 19: ...19 DRAWING NO 5 DISPLAY CIRCUIT BOARD Part Number 7070 NOTE All wiring connections to this circuit board are made at the factory prior to shipment See Drawing No 4 for Field Wiring...

Page 20: ...20 DRAWING NO 6 POWER RELAY CIRCUIT BOARD Part Number 7071 NOTE All wiring connections to this circuit board are made at the factory prior to shipment See Drawing No 4 for Field Wiring...

Page 21: ...h Grounding Rod External Surge Protection Device Typ BY OTHERS IMPORTANT Consult the manufacturer of the transient voltage surge suppression device for proper wiring of inputs and outputs Analog and d...

Page 22: ...7121 1 Potentiometer 7124 3 S 405 0 Ring 7127 1 S 414 0 Ring 7128 2 Seal 7129 1 Seal 7131 4 Screw 10 24 X 2 1 2 7132 1 Screw 10 24 X 1 2 7133 4 Screw 10 32 X 1 with O Ring 7135 5 10 Lock Washer 7136...

Page 23: ...r 7121 1 Potentiometer 7122 1 Guide Retainer 7124 1 S 405 O Ring 7125 1 S 415 O Ring 7126 1 S 407 O Ring 7127 1 S 414 O Ring 7128 1 Seal 7129 1 Seal 7130 1 Seal 7131 4 Screw 10 24 X 2 1 2 7132 1 Screw...

Page 24: ...24 DRAWING NO 10 ENGINEERING DATA SHEET Series 7000 SMARTVALVE Dimensions DIMENSIONS INCHES mm 7500 REMOTE METER PANEL SMARTVALVE...

Page 25: ...e Valve Plug O Ring 11 S 406 2 Meter Tube Plug O Ring 12 Z 815 4 Screw 1 4 20 x 1 Long 13 ZZ 278 1 Plug 1 2 NPT 14 See Chart 2 Tube Fitting Elbow Not Shown NOTE If system is using 1000 PPD or 2000 PPD...

Page 26: ...Metering Tube Float Assembly 1000 PPD 20 Kg Hr 2000 PPD 40 Kg Hr Flow Meter Inlet Block Back Panel Mounting Screws For RV 810 RV 814 Base Plate for RV 814 Rate Valve Seat Plug with 2 S 803 Seals NOTES...

Page 27: ...pad 1 At dosage settings greater than 100 proportionality is lost at some water flow rate less than the designed maximum rate If the dosage setting is increased to 200 for example proportional control...

Page 28: ...2019 Chlorinators Incorporated Printed in U S A Pub No 0919 3 1044 SE Dixie Cutoff Road Stuart Florida 34994 USA Phone 772 288 4854 Fax 772 287 3238 www regalchlorinators com Email regal regalchlorin...

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