Regal 2000 ES Owner'S Manual Download

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Troubleshooting

7-3

ENGINE & STERN DRIVE

DIAGNOSTIC CHART

Problem

Possible Cause

Battery switch turned off

Battery is weak

Fuses are blown on the engine

Bad ignition relay / ignition switch

Engine Cranks But Will Not Start

Fuel tank vent obstructed

Low battery level

Inadequate fuel level

Inadequate fuel pump pressure

Fuel tank vent blocked

Water in fuel

Spark plugs have a bad gap

Distributor malfunction

Hard Starting

Flooded Engine

Fuel lines obstructed

Water in fuel

Debris in fuel - bad fuel fi lter

Engine Runs Rough

Bad fuel quality

Inadequate fuel pump pressure

Water or debris in fuel

Manifold vacuum leak

Summary of Contents for 2000 ES

Page 1: ...REGAL 783072 12 2017 OWNER S MANUAL 2000 ES ESX 21 OBX...

Page 2: ......

Page 3: ...If any evaporative emission related part on your spark ignition marine watercraft is defective the part will be repaired by Regal Marine Industries Inc OWNER S MANUAL RESPONSIBILITIES As the spark ig...

Page 4: ...AIR RESOURCE BOARD CARB LABEL Your Regal boat if shipped to California normally will display an oval shaped label with stars This label is part of the California Air Resource Board Carb SD I rule If...

Page 5: ...RULES OF THE ROAD Navigation Rules Defined 67 Navigation Rules 68 Night Running 75 Bridge Clearance 76 3 ENGINES CONTROLS Engine Basics 79 Stern Drive Basics 96 Propellers 100 Instrumentation 101 Helm...

Page 6: ...on 327 Drawings 345 6 EQUIPMENTOPERATION Automatic Fire Extinguisher 209 Battery Switch 210 Bilge Pump 211 Blower 212 Canvas 213 Bow Filler Cushion 218 Bow Walk Through Doors 219 Cockpit Carpet 220 Co...

Page 7: ...the United States Coast Guard and the American Boat and Yacht Council Your Regal boat was built with the same attention to detail and quality of construction that we would expect in a boat we would pu...

Page 8: ...1 8 With God s help and a steadfast commitment to integrity we will develop a team of exceptional people and relationships to provide exceptional customer satisfaction...

Page 9: ...INT 9 Introduction THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 10: ...beyond the scope of this manual Also your Regal dealer carries a line of factory approved parts and accessories Your Regal dealer can provide information regarding national training organizations such...

Page 11: ...ual has been divided into general chapters to assist you in becoming more knowledgeable with your Regal boat Also we have added a special technical drawing chapter which can be valuable in maintenance...

Page 12: ...system of numerically identifying vessels by using a hull identification number or HIN This number identifies your Regal boats model hull number month and year of manufacture The HIN is found on your...

Page 13: ...at plan on the following page before departing Leave it with a responsible person who will notify the United States Coast Guard or local law enforcement authorities if you do not return as planned If...

Page 14: ...__State __________ Phone ______________________________________________ Insurance Agent s Name _________________________________ Policy _____________________________________________ USCG Phone _______...

Page 15: ...Name Compass Home Telephone Food Cell Phone Water Make Of Boat Destination Registration Leave From Length Time Left Boat Name Going To Gel Color Fuel Level 1 4 1 2 3 4 F Trim Color Est Time Of Arrival...

Page 16: ...ooring lines first aid kit tool kit and extra parts Open engine compartment Inspect for fuel odors and visible leaks in the fuel oil exhaust power steering systems Visually inspect engine for cracked...

Page 17: ...re Hammer Engine Oil Wire Crimpers Extra Light Bulbs Vise Grip Pliers Extra Batteries Floating Flashlight Duct Tape Nut Driver Set Electrical Tape Oil Filter Wrench Power Steering Trim Fluids Fuel Fil...

Page 18: ...late data applies under normal conditions Be sure to read and abide by the capacity limits Remember the boat operator is responsible for the vessel and the safety of its passengers Note the 2018 model...

Page 19: ...containing all relevant boat and engine serial numbers will be sent after the factory receives the paperwork Dealer Responsibility Your boat has undergone rigid quality assurance inspections before l...

Page 20: ...the following boating rules and regulations safety equipment environmentalregulations accidentreportsandwarranty regulation terms and conditions To read thoroughly all literature supplied with your bo...

Page 21: ...erating this boat study the various manuals and materials provided with the boat and follow the recommendations contained in these materials and local laws They contain important information including...

Page 22: ...In addition to the Lifetime Limited Structural Hull Warranty Regal offers a Transferable Five Year Limited Structural Hull Warranty Under the Five Year Transferable Limited Structural Hull Warranty Re...

Page 23: ...haser must first notify the authorized Regal selling dealer from whom the boat was purchased of any claim under this Limited Warranty within the applicable Limited Warranty period and within a reasona...

Page 24: ...does not in any way prolong extend or change any terms set forth in this limited warranty n Water damage to dry rot to condensation to or absorption by interior surfaces wood structures or polyurethan...

Page 25: ...IT IS THE EXPRESS INTENT OF PURCHASER REGAL AND DEALER THAT THIS ARBITRATION PROVISION APPLIES TO ALL DISPUTES INCLUDING CONTRACT DISPUTES TORT CLAIMS FRAUD CLAIMS AND FRAUD IN THE INDUCEMENT CLAIMS S...

Page 26: ...1 26 Notes...

Page 27: ...crew and wake of the vessel SAFETY LABELS Safety Precaution Definition Safety precautions are stated as caution warning and danger signal words They are highlighted in this manual by font design and...

Page 28: ...he result of an action on board your vessel Always think safety first GENERAL OR SPECIFICATION WHICH IS IMPORTANT TO CORRECT OPERATION OR MAINTENANCE BUT IS NOT HAZARD RELATED NOTICE INDICATES A POTEN...

Page 29: ...er conditions periodically while you are boating and before your outing If you are forced to operate your boat in a storm condition take common sense precautions wear PFD s store gear reduce speed and...

Page 30: ...cannot be quickly located and worn is useless Never allow anyone to sit anywhere on the boat not specifically designed as a seat While underway ALWAYS insist passengers remain seated Use maximum cauti...

Page 31: ...ill need current charts of the area you ll be cruising to stay on proper course Local Charts can be found at your closest marine outlet or store or by contacting one of three federal government agenci...

Page 32: ...all federal state and local rules as some laws or regulations may change or be different from state to state Contact your local boating agencies for updated information We can not stress safety enough...

Page 33: ...rry one type I II III or V PFD wearable for each person aboard See the explanation following for each type For type V to be counted they must be used according to the label instructions In addition al...

Page 34: ...ace up in the water but not as numerous as Type I They are available in adult medium child along with infant and small child sizes TYPE III Known as a flotation aid it is good for calm inland water or...

Page 35: ...r soaked kapok bags missing straps and sewing that is undone Clean each PFD with mild soap and water only Again let dry sufficiently before storing Keep PFD s out of grease and oil since they can dete...

Page 36: ...flammable liquids such as grease oil and gasoline The number indicates the general size of the extinguisher and minimum extinguishing agent weight FIRE EXTINGUISHER CONTENTS CLASS FOAM C02 DRY CHEM HA...

Page 37: ...inguishers need to have an indication gauge USCG Approved Fire Extinguisher Types Features The dry chemical agent is widely used because ofitsconvenienceandlowcost Theextinguisher canister is filled w...

Page 38: ...rectly to them up to point where a body of water is less than two miles wide must have Coast Guard approved visual distress signals Pyrotechnic Devices Pyrotechnic visual distress signals must be Coas...

Page 39: ...t be certified by the manufacturer to comply with Coast Guard standards They include Orange distress flag Electric distress flag The distress flag is for day use only It must be 3 x 3 or larger with a...

Page 40: ...1 14 Chapter 1 POSITION INDICATING RADIO BEACON DYE MARKER ANY COLOR HAND HELD FLARE INTERNATIONAL DISTRESS SIGNALS...

Page 41: ...ip to shore and ship to ship communications today Learn the specialized messages such as Mayday Mayday Mayday is only used when life or vessel is in imminent danger NAVIGATION LIGHTS The U S Coast Gua...

Page 42: ...1 16 Chapter 1 NAVIGATION LIGHT RULES...

Page 43: ...t least 5 x 8 made of durable material fixed in a conspicuous machinery space location stating the following All vessels regardless of size must immediately notify the U S Coast Guard if your vessel d...

Page 44: ...e in the ocean or navigable waters of the United States Also it is illegal to discharge garbage in the navigable waters of the United States including the Great Lakes The discharge of other types of g...

Page 45: ...1 19 Safety On Board...

Page 46: ...alert rescue forces indicate an accurate distress position and guide units to the distress scene These devices operate from satellite signals sent to a ground station where the signal is downloaded Th...

Page 47: ...t in accordance with the alarm manufacturers instructions 3 Do not operate the engine for extended periods of time while in a confined area or where exhaust outlets face a wall or bulkhead 4 Do not op...

Page 48: ...oading slow speeds or when boat is at rest Blockage of exhaust outlets can cause carbon monoxide to accumulate in the cabin and cockpit area even when the hatches windows portholes and doors are open...

Page 49: ...e accumulation requires immediate attention Thoroughly ventilate cabin and cockpit areas Determine the probable source of the carbon monoxide and correct the condition immediately Regal has installed...

Page 50: ...omponent malfunction DO NOT OPERATE THE VESSEL IF ANY OF THE ABOVE ITEMS EXIST CONTACT A MARINE PROFESSIONAL At Least Annually To be performed by a marine professional Replace exhaust hoses or muffler...

Page 51: ...f the first things you lose when drinking alcohol or under the influence of drugs The problem arises out of not knowing your balance is restricted Overall vision is reduced by alcohol especially at ni...

Page 52: ...l and can disguise their drunk condition Myth You re the best person to judge if you are fit to operate a boat Fact Judgement is one of the first elements you lose when drinking T R A H C T N E T N O...

Page 53: ...ng on the bow deck or swim platform while underway Choosing a boating outing day with inclement weather especially with high winds and thunderstorms in the forecast or staying out when bad weather is...

Page 54: ...Death 2 Injury requiring treatment other than first aid 3 The disappearance of someone from a boat under death or injury circumstances A formal report must be made within 10 days for accidents involv...

Page 55: ...bays and open waters stay 300 feet away The flag indicates a diver in the water If a diver is operating from your boat be certain to use this flag and post a lookout on board for a divers air bubbles...

Page 56: ...r view mirror installed Acquaint yourself with the ski site before skiing wakeboarding Follow the speed limits and all posted signs i e no wake etc Keep the boat away from swimmers or other people in...

Page 57: ...ne as shown for safe operation It provides a tight fastening for skiing while allowing the line to be readily removed if needed Check your tow line for abrasion and tow ring for tightness periodically...

Page 58: ...rm for fatigue and cracks Never run the boat with someone holding on to or standing sitting on the platform Use heed when operating the boat in reverse to insure that water does not accumulate excessi...

Page 59: ...om corrosion Ensure that the ladder is secured in place after use and the ladder cover is latched before starting engines and making headway Periodically check the rungs for wear Never use silicon bas...

Page 60: ...1 34 Chapter 1 WATER SKI WAKE BOARD SIGNALS FASTER SLOWER SKIER OK AFTER FALL CAUTION OR FALLEN SKIER PICK ME UP STOP SHUT ENGINE OFF RETURN TO DROP OFF AREA SPEED OK PORT TURN STARBOARD TURN...

Page 61: ...t upset fishing gear pull the anchor loose from the bottom or worse yet cause someone to fall overboard When fishing from your boat never anchor in shipping channel or tie up to any navigational aids...

Page 62: ...g the type of cloud formations can assist you in choosing the appropriate boating day orifalreadyonthewater willhelpyouunderstand any upcoming weather changes Flat clouds stratus normally indicate sta...

Page 63: ...on equipment at the first sign of fog proceed to the nearest shoreline and wait until the fog lifts Boats equipped with navigation equipment local waterway experience and charts should proceed to a sa...

Page 64: ...1 38 Chapter 1 Marine Weather Symbols Although the National Weather Service has discontinued the use of the day flags and night lights many marinas and ports of call still display them...

Page 65: ...ar naval vessels oil tankers and cruise ships 1 You may not approach within 100 yards of any U S naval vessel oil tanker or cruise ship When this is impossible to avoid you must contact either the ves...

Page 66: ...1 40 Chapter 1 Notes...

Page 67: ...navigational charts show the demarcation lines by red dotted lines and are published in the navigation rules Remember to consult state and local agencies since areas such as no wake zones swimming be...

Page 68: ...ght starboard has the right of way 6 When overtaking or passing the boat being passed has the right of way In general boats with less maneuverability have right of way over more agile craft The skippe...

Page 69: ...ose quarters with a larger tonnage vessel One way to accomplish this is to have a designated human lookout to eyeball the horizon for any developing collision course Use defensive driving skills on th...

Page 70: ...In a head on meeting both vessels must sound a single blast to give way toward starboard and pass to port These rules appear when there is a risk of collision In a crossing situation be aware of the o...

Page 71: ...boat first signals with a single blast if that boat desires to pass on the starboard side of the boat ahead or a double blast if passing to port The overtaken craft responds with the same signal if i...

Page 72: ...ourse and to avoid hazards Buoys are identified by light shape color and in severe weather conditions by sound Buoys or beacons called lateral markers indicate the port and starboard sides of the wate...

Page 73: ...arboard Side Even Numbers Port Side Odd Numbers Chart Symbol Chart Symbol Chart Symbol Chart Symbol Chart Symbol Chart Symbol Lighted Buoy Green Light Only Lighted Buoy Red Light Only Can Buoy Unlight...

Page 74: ...mbol Chart Symbol Diamond Shape Danger Warning Diamond Shape With Cross Boats Keep Out Circle Marks Area Controlled As Indicated For showing information such as locations distances and directions MID...

Page 75: ...y To see more easily at night avoid bright lights when possible Also it is helpful to have a passenger keep watch for other boats water hazards and navigational aids To determine the size speed and di...

Page 76: ...fe measurement As your boat is loaded down with people the bridge clearance will be slightly lower Some bridges are tendered Know and use the proper bridge signals when approaching these bridges see b...

Page 77: ...11 Notice green denotes the safe entry location on single span bridges and green or white on multiple span bridges designates the main channel In addition green denotes the up position for single and...

Page 78: ...Chapter 2 2 12...

Page 79: ...dealer for further information regarding technical issues and parts Refer to the maintenance section of this manual for further information or contact your nearest Regal dealer This chapter is intende...

Page 80: ...cation electrical and ventilation systems The specific details of these systems can be found in your owner s manual for the specific engine option you chose on your Regal boat These options are limite...

Page 81: ...ed Engine Removal In the event the engine or out drive sometimes referred to as stern drive require major service where it needs to be removed consult your Regal dealer as they have special training o...

Page 82: ...avoid hazardous situations and ensure a safe voyage Raw water is drawn up through the stern drive through pick up feeds by the water pump Water passes through a thermostat which controls how much coo...

Page 83: ...the exhaust manifold The thermostat may recirculate hot coolant for the purposes of reaching standard operating temperatures If standard operating temperatures have been reached the thermostat will o...

Page 84: ...ufacturers incorporate a flushing port directly into the engine s coolant hose system while others require an adapter to be inserted onto the pick up feeds on the stern drive ENGINE ELECTRICAL SYSTEM...

Page 85: ...to represent the approximate engine temperature Faults in these electrical components should be fully inspected by your Regal dealer Alarms When a malfunction with your engine or drive occurs select e...

Page 86: ...ibutor the potential eventually grows large enough to cause the electric current to jump the gap on the spark plug This spark is what ignites the compressed fuel generating a controlled explosion that...

Page 87: ...replacing the fuse investigate the cause of the problem and why the equipment was overworked Some engines feature a fuse box while others feature in line fuses while still others feature a mixture of...

Page 88: ...gen sensor that will adjust the fuel injection process to add more oxygen in the fuel ratio Bottom line these converters have been implemented to provide cleaner emissions Typical Catalytic Converter...

Page 89: ...e boat on the aft portion of the deck When fueling it is important to keep the fill nozzle in contact with the fuel fill line since it decreases static electricity which may spark and ignite gasoline...

Page 90: ...fuel and relieved through the fuel vent hose When the fuel tank is near full slow down or stop the nozzle flow to keep the fuel from splashing out the vent Fuel Hoses Fuelhosestransportgasolinefromone...

Page 91: ...xture into the engine cylinders Fuel Sender Gauge Afuelsenderonthefuelgaugeusesadipstick floatsystemtomeasure the amount of fuel left in the tank This measurement generates a specific resistance value...

Page 92: ...ne 6 Fuel Tank Label Typical Domestic Fuel Tank GASOLINE VAPORS CAN EXPLODE CAUSING BODILY INJURY OR DEATH INSPECT SYSTEM FOR LEAKS BEFORE EACH OUTING BEFORE STARTING ENGINE OPEN ENGINE HATCH PERFORM...

Page 93: ...el than the one equipped on your Regal boat All pictures and procedures in this section are meant to be used as a guide and should not take priority over the proper engine owner s manual Engine Oil Th...

Page 94: ...ring Fluid Power steering fluid should be checked before every trip It shouldn t require changing unless contaminated with debris or water in which case a root cause must be investigated Contact your...

Page 95: ...rtment A powered blower motor attached to duct work in the lower one third of the bilge 4 black hoses evacuates air to the atmosphere The other vents are used to take air into the engine engine compar...

Page 96: ...rn drive attaches to your vessel via the transom assembly It is through this assembly that the engine passes its energy to the stern drive to spin the propeller These mounts should be inspected by a m...

Page 97: ...er prop hardware keeps the propeller in contact with the prop shaft allowing the propeller to spin without coming off the shaft The stern drive uses water pickup feeds normally found on the port and s...

Page 98: ...mponents in the stern drive functioning optimally It reduces friction in the stern drive Sometimes drive oil is called gear lubricant as the oil essentially lubricates the gears inside the gear box Dr...

Page 99: ...unless something serious happens Discoloration or water presence indicates a water leak in the stern drive In that case contact your Regal dealer Typical Volvo Power Trim Housing Power Trim Fill Unde...

Page 100: ...ique to the manufacturer Call a marine professional or your Regal dealer for further information Propulsion Checklist At least twice a year check the propeller for Loose missing or corroded hardware N...

Page 101: ...that fits many portable electronic chargers meant for a cigarette plug Note that with the battery switch in the off position there is no power to the dashboard and the ignition switch will not functi...

Page 102: ...Fuel Volt Oil Temp There may be a multi gauge on the dash which consists of four engine system measurement gauges The fuel gauge indicates the level of fuel inside the fuel tank sent by the fuel send...

Page 103: ...stered by the thermostat A sudden increase in the temperature could be a sign of a malfunctioning cooling system Continued operation of the engines without a proper cooling system could lead to engine...

Page 104: ...xceed the recommended limits described in your engine owner s manual Some tachometers feature an hour meter which is useful to time your maintenance needs Remember that anytime the ignition switch is...

Page 105: ...the bow up or down when the boat is on plane The power trim normally begins in the down position when used to accelerate the boat onto a plane position The gauge can be helpful in achieving the most...

Page 106: ...12 volt fuses are available at most marine stores big box stores and automobile parts outlets We we encourage you to carry extra fuses on board If a fuse blows figure out what caused the malfunction A...

Page 107: ...Engine Controls 3 29 Accessory Switch Panel Feature Switch Panel Ignition Switch Panel Instrumentation...

Page 108: ...nel behind the starboard backrest panel Feature Switch Panel This switch panel controls the featured systems on your Regal boat It may feature a horn switch bilge blower switch navigation light anchor...

Page 109: ...ng Ignition Panel The ignition switch may feature four positions off run start and auxiliary Aux Typical is three positions The start position is spring loaded and the key should be held in this posit...

Page 110: ...n Breaker 4 Blower Warning Label Your ignition panel may feature a 20 amp ignition breaker that protects the dash instrumentation Should this breaker pop investigate the cause before resetting it 3 32...

Page 111: ...d a clock mode on the next page The lever in the straight up position is indented in the neutral position In order to start the engine your control lever must be in the 12 o clock neutral position 3 3...

Page 112: ...ard or reverse push the neutral release button this allows the control lever to come out of the indented position The control lever features a neutral safety switch which ensures the stern drive and c...

Page 113: ...system that requires very little starting throttle DO NOT try to shift into forward or reverse gear at high rpm s Personal injury drive system or property damage may result Only use idle throttle pos...

Page 114: ...ff Make sure the lanyard is fastened to a clothing part such as a belt before operating the vessel Flip the switch to the run position before starting the engine 3 36 ATTACH TO OPERATOR IF THE INTERRU...

Page 115: ...e steering system for full steering to port and starboard before disembarking Refer to the steering manufacturer s owner s manual for more information AVOID PERSONAL INJURY AND PROPERTY DAMAGE LOOSENI...

Page 116: ...Chapter 3 Typical Rack Steering Under Dash View RACK STEERING 3 38...

Page 117: ...mation regarding technical issues and parts Refer to the maintenance section of your outboard owner s manual for detailed information This chapter is intended to provide general information about the...

Page 118: ...oling lubrication and electrical systems The specific details of these systems can be found in your owner s manual for the specific engine option you chose on your Regal boat Engine Removal Intheevent...

Page 119: ...tat which controls how much water circulates through the engine The cool water absorbs heat produced by the engine before being emitted via the coolant exhaust system There is a access hole on the por...

Page 120: ...ealer Dealers have the necessary knowledge and tools to troubleshoot any engine related problems Freshwater Flushing Attachment Your outboard features a fresh water flushing system After linking up to...

Page 121: ...a fuse blows investigate the problem before replacing fuse Gauge Electrical Signals Your outboard transmits signals through electrical harnesses to different components through the use of NMEA 2000 co...

Page 122: ...g used so often to generate a spark for the engine This isn t an ideal setup because a strong battery is needed for continual operation A weak battery does no good out on the water The stator takes ca...

Page 123: ...nted over current protection ENGINE EXHAUST SYSTEM Your engine expels the by products of the engine operation through an exhaust system just like cars do In boats however this exhaust system mixes the...

Page 124: ...oblem when the need arises out on the water The pictures displayed in this section may not reflect your specific engine model USE OF ALCOHOL ENHANCED FUEL OR ANY FUEL OTHER THAN GASOLINE CAN LEAD TO D...

Page 125: ...m Anti Siphon Valve The anti siphon valve at the base of the fuel feed line is pulled off its seat by fuel pump pressure as the engine is cranking or running It forms a one way fuel roadway by sealing...

Page 126: ...gaugeusesadipstick floatsystemtomeasure the amount of fuel left in the tank This measurement generates a specific resistance value in an electronic circuit connected to the fuel gauge at the helm As d...

Page 127: ...elp components slide next to each other easier This is particularly important within the inner workings of an engine It is important to ensure your lubrication system is working properly at all times...

Page 128: ...should be changed again The oil filter should be replaced every time the oil is changed or upon damage It is normal for the first 50 hours of operation to require frequent changes until the engine is...

Page 129: ...in hydraulic rams that maneuver the outboard unit and shouldn t need to be replaced very often if at all Power trim fluid should be checked regularly despite not requiring replacement unless something...

Page 130: ...ial Bent propeller blades Objects wrapped around the prop such as fish line Decomposing propeller blades electrolysis symptom Check the propeller rubber hub for slippage Contact a propeller shop or yo...

Page 131: ...d and the ignition switch will not function properly All electrical features are protected by a main fuse mounted close to the battery switch A fuse for the stereo memory and the automatic bilge pump...

Page 132: ...late in the ski locker Refer to the equipment operation chapter for details on gauge settings operation Fuel Gauge The fuel gauge indicates the level of fuel inside the fuel tank sent by the fuel send...

Page 133: ...Engine Controls Typical Outboard Helm Accessory Switch Panel Feature Switch Panel Ignition Switch Panel Garmin Plotter Depth Fuel Gauge...

Page 134: ...Fusion circuitry use individual sources to power up the system The key switch does not power up these 2 systems Also the depth and fuel gauge displays are independent of the Garmin engine displays 1...

Page 135: ...or detailed plotter instructions refer to the Garmin operator s manual in the owner s information packet as it guides you through the simple to the more complex operations Also more technical informat...

Page 136: ...e control handle controls forward neutral and reverse outboard shifting operations Also the control features power trim up and down functions See the following page for component description and featu...

Page 137: ...clock position will engage forward gear with minimal throttle From the 11 o clock position to the 9 o clock position the vessel is in forward gear with differing levels of throttle selections Pulling...

Page 138: ...so features a trim control switch This switch allows the captain to set the trim for the drive from the helm either up or down to achieve a plane position Refer to the vessel operations chapter for fu...

Page 139: ...led an interrupter switch is attached to the operator and the remote control panel Should the operator lose control of the vessel and become dislodged from his her seat or fall overboard the lanyard w...

Page 140: ...r 3 1 62 IF THE INTERRUPTER AT THE REMOTE CONTROL SWITCH IS IN THE OFF POSITION THE ENGINE WILL CRANK OVER BUT WILL NOT START ENSURE THE SAFETY LANYARD IS ATTACHED CORRECTLY AND SWITCHED TO THE RUN PO...

Page 141: ...outing by turning steering wheel fully to port and starboard Check for fluid leaks at the helm and outboard ends and air in the system There is a hydraulic steering plug integrated into the dash that...

Page 142: ...Kit Shown Note the basic hydraulic steering system above uses designated hose marked port and starboard These hoses can not be reversed or the system will not operate properly Use the above illustrat...

Page 143: ...t and the hydraulic pump which is the working element The manual system consists of a helm pump with internal check valve design with integrated relief and a built in reservoir Two separate steering l...

Page 144: ...ring plug integrated into the dash that must be removed before filling the system with fluid Refer to the steering manufacturer s information in the owner s information packet for filling instructions...

Page 145: ...Engine Controls 1 67 STEERING HYDRAULIC POWER ASSIST Hydraulic Power Assist Steering System Overview...

Page 146: ...Chapter 3 1 68 POWER ASSIST STEERING The following diagram identifies a typical outboard power assisted steering system circuitry...

Page 147: ...icon shows activation on individual switches Switch names may vary The port switch panel activates optional docking lights cockpit lights Power Tower along with accessories installed aftermarket Cock...

Page 148: ...your engine manual for detailed information and technical specifications AVOID ENGINE DAMAGE FOLLOW ALL ENGINE BREAK IN PROCEDURES AS RECOMMENDED BY THE ENGINE MANUFACTURER FAILURE TO FOLLOW THE BREAK...

Page 149: ...ud engine cover on the port side of the outboard engine is an electrical cover Inside this cover is a variety of fuses protecting various engine components There are also extra fuses stored along with...

Page 150: ...the filter contents Water in fuel tends to hug the bottom and will show a different color than the fuel At least yearly or on an as needed basis replace the filter element Fill the element up with fr...

Page 151: ...eriodically check to ensure the fuel filter is clean and free of water When reinstalling the filter tighten to manufacturer s specifications Check for leaks after starting the engine For more informat...

Page 152: ...ual for the correct procedures for checking and or adding engine oil to the crankcase Engine Break In Procedure Note that your 4 cycle outboard engine requires a period of break in for the internal en...

Page 153: ...llowing 1 Ensure the outboard is setting in a flat vertical position or the dipstick may not display an accurate oil level 2 Remove the crankcase oil dipstick and wipe it clean 3 Reinstall the crankca...

Page 154: ...n u f a c t u r e r s recommended type and viscosity For changing crankcase oil contact your closest Regal dealer f o r a d d i t i o n a l information since they have the special tools and knowledge...

Page 155: ...male end of a garden hose to the fitting and tighten it Make sure the fitting does not leak as the power head could overheat and cause internal damage Next turn on the fresh water supply Start the eng...

Page 156: ...ter freshwater or brackish water See the photos below for anode location on your outboard Zinc anodes in brackish or salt water need to be checked more frequently If theanodesseemtoberequiringfrequent...

Page 157: ...hecking gasoline fumes and using blowers Your automatic fire extinguisher uses an actuator to discharge This is usually enclosed by a metal cage DO NOT handle the fire extinguisher at this location Se...

Page 158: ...rained to the bilge pump in the engine compartment the bilge pump can pump it out through a hole located along the aft starboard side of your boat The bilge pump is connected to a fuse located near th...

Page 159: ...pulling up on the bilge pump This locking mechanism functions much like a quick disconnect clip If the fuse for your bilge pump blows be sure to investigate why the bilge pump was drawing too much po...

Page 160: ...chapter for battery information An automobile battery is charged up by the engine alternator The same holds true for the marine battery The dash volt meter displays the battery voltage If the volt met...

Page 161: ...rbon Monoxide Detector Brown Red 16 Fwd Auto Bilge Pump Brown White 16 Aft Auto Bilge Pump Grey 16 Bow Navigation Lights Grey Black 16 Mast Light Anchor Light Grey White 16 Mast Light Fwd Running Gree...

Page 162: ...n is used throughout the marine industry The chart is helpful in identifying wire circuitry during troubleshooting or the adding or marine accessories NEVER replace a wire with a size other than shown...

Page 163: ...ashboard protection fuse located underneath the dash connected to the ignition switch Your fusion stereo is also protected by a fusion installed stereo memory fuse normally located underneath the dash...

Page 164: ...r Starboard Gear 25 Fuse Actuator Box Main Breaker Battery Switch to Helm 50 Breaker Battery Switch Area Docking Lights Not Available 15 Fuse Dash Fuse Box Fresh Water 7 5 Fuse Dash Fuse Box Garmin No...

Page 165: ...otected which means they are sealed providing protection from spark sources When replac ing breakers ensure they are marketed as being ignition protected POSSIBLE BREAKER PROBLEMS SOLUTIONS 1 It is po...

Page 166: ...where electrical power originates In order for any electrical systems to receive power with the exception of your automatic bilge pump function and stereo memory require the battery switch to be turn...

Page 167: ...the bilge pump fuses are located near the battery switch box as reference below The stereo memory fuse is 15 amps and the bilge pump fuse is 5 amps These circuits will continue to function even with...

Page 168: ...h inward simultaneously green area and pull on the ends of the latch to open it Find the boot zippers in the forward center section of the top Unzip the boot and remove it from the bimini top Store it...

Page 169: ...ere is an alignment snap in both the forward and aft center top bow Always make sure these snaps are buttoned down or it may become difficult to install the top arms due to misalignment bimini top not...

Page 170: ...to the aft bimini top Pull the front bow forward and the bimini top will fold out At this point pull down on each strap and fasten it to the camel back hardware as shown in the photo This process may...

Page 171: ...nd install the ball end of the straight arm into the front of the jaw Install a lanyard pin which will lock it in place Do the same with the other straight arm 3 Locate the 90 degree aft arms There ar...

Page 172: ...p in boot and zip up the boot 6 Be sure to read the canvas manufacturer s information regarding caring for your canvas and more detailed installation information which can be found in the owner s info...

Page 173: ...G JAW IN BETWEEN PINS STRAIGHT PIN IN JAW FORWARD BOW 90 DEGREE PIN IN JAW AFT BOW CAMEL BACK SHOWN WITH HARDWARE ATTACHED TO JAWS FIGURE B BOW CHAFE BLOCK ARM RETAINER BLOCK ATTACH STRAP END AND LATC...

Page 174: ...Chapter 4 4 18 Bimini Top Sunshade Typical 2000 ES ESX With Bimini Sunshade Typical 21 OBX With Bimini Sunshade BIMINI TOP SUNSHADE PROFILES...

Page 175: ...et or search the Goggle under FUSION as a key word Note Most modern electronic devices such as smart phones and tablets have a limited operating temperature range and smart phones aare optimized to op...

Page 176: ...n more detail Pre Departure Questionnaire Typical Have all fluid levels been topped off Is the fuel tank full Is all safety equipment accounted for and easily accessible Are navigation lights and horn...

Page 177: ...ed on operational procedures should the skipper become disabled Are all gauges and electrical switches functioning properly Has weather information been gathered and analyzed Underway Questionnaire Af...

Page 178: ...ank been filled enough to prevent condensation Is the vessel properly tied and covered with equipment stored Disembarking Questionnaire FUELING AVOID SERIOUS INJURY OR DEATH FROM LEAKING FUEL INSPECT...

Page 179: ...and settling in the bilge Tie up your boat securely at the fuel dock Identify the fuel fill Unfortunately people have mistakenly filled the water or waste with fuel Visually inspect all fuel system c...

Page 180: ...the environment Avoid spilling any fuel Clean up any fuel accidently spilled with a clean rag and dispose of it on shore After Fueling Close all fuel fill openings tightly Use a fuel key if needed Ope...

Page 181: ...onnect the safety lanyard to a belt or secure to clothing such as a pants belt loop Keep passengers seated and away from controls Turn the ignition key to the momentarily start position You will hear...

Page 182: ...ion Always allow your vessel to lose all headway before shifting into reverse or forward gear Practice shifting You will become more familiar with the procedure and self confidence will build especial...

Page 183: ...speeds for a few minutes before turning the ignition off Glance at the gauges one last time to monitor their readings Do not pull on the safety lanyard verses the ignition switch to stop the engine Ne...

Page 184: ...lm and engine must be checked regularly for tightness Check the steering system for full steering port and starboard before disembarking Refer to the steering manufacturer s literature in the owner s...

Page 185: ...Chapter 5 5 10...

Page 186: ...a line to be inserted vertically or horizontally This will permit the fender to be tied off to fit a variety of marina dock and tidal situations Be sure the fender is correct for the vessel size It is...

Page 187: ...ern The stern line leads from a rear cleat to a piling or cleat on the dock astern of the vessel This line keeps the boat from moving ahead For small vessels these are the only lines needed for normal...

Page 188: ...rs need to be kept in place against piles 1 Bow line 2 After bow spring 3 Forward quarter spring 4 Stern line 1 2 3 4 TYPICAL PIER MOORING FENDER TYPICAL PILING MOORING Boat Mooring Most boats can be...

Page 189: ...ensity to resist chafing They shouldn t be too heavy that they lose their shock absorbing capabilities Use the right size line for the vessel since a line to large for the boat will pull hard against...

Page 190: ...DOCKING Inboard Outboard powered boats are fairly easy to back up and maneuver with a little knowledge and docking practice One of the most important aspects of the process is to keep your calm in th...

Page 191: ...centered C Center the wheel to align the boat parallel with the dock If the stern is too far from the dock shift to neutral then put the wheel hard over to port and then go forward a second or two Co...

Page 192: ...ge of power steering Below is some basic information on how single stern drive boats handle in normal conditions Gathering Headway When a stern drive is not moving forward or reverse in the water and...

Page 193: ...ting additional turning torque The stern starts a move to port forcing the bow to starboard If the helm is turned to the left or port the stern drive turns to port the stern of the boat goes starboard...

Page 194: ...ear position the stern is pushed to starboard the amount of push depends on the hull design and the amount of throttle advance See illustration Stopping Remember that your boat does not have any brake...

Page 195: ...tration Stern drive boats have the ability to angle in or out their drive unit in relationship to the transom This is accomplished by hydraulic shocks located on the stern drive along with an electric...

Page 196: ...ing the trim system when running in reverse Observe the trim tilt gauge which indicates the boat s bow position achieved by the trim angle of the vertical drive unit Bow Up corresponds to the upper po...

Page 197: ...nst a choppy wave condition It is also used when pulling water skiers tubers knee boarders etc In this position the boats bow will want to go deeper into the water If the boat is operated at high spee...

Page 198: ...der and travel at a speed that will keep the boat level in these shallow areas If your boat strikes a submerged object stop immediately and check for hull out drive and propeller damage SHALLOW WATER...

Page 199: ...RIMMED LEVEL POSITION DO NOT RUN ENGINE ABOVE 1000 RPM S WITH THE STERN DRIVE TRIMMED FOR SHALLOW WATER MANEUVERING SINCE THE STERN DRIVE COULD BE OUT BEYOND THE GIMBAL RING SIDE SUPPORT BRACKETS OPER...

Page 200: ...select a well protected area preferably with a flat bottom Contrary to modern belief you do not throw the anchor over while the boat is making headway or moving forward In fact the bow of the boat sho...

Page 201: ...or cleats to secure lines for towing Deck hardware is intended for mooring and anchoring and is not designed to withstand the strain and pull of towing Rather than tie the line to your cleats on deck...

Page 202: ...he assistance received Law Of Salvage IN THE EVENT YOUR VESSEL IS IN DISTRESS PRIOR TO ALLOWING ANY TOWING COMPANY OR PRIVATE AGENCY THE RIGHT TO PASS A LINE TO YOUR VESSEL BE SURE TO ESTABLISH THAT Y...

Page 203: ...the basic nautical knots and will use them when on the water Take the time to know the basic knots A useful knot to learn for general docking is the figure eight with one end reversed By turning the f...

Page 204: ...Never use water on gasoline oil or electrical fires When you dump water on an electrical fire a you can be shocked since water conducts electricity Follow these instructions if a fire breaks out A Fit...

Page 205: ...possible danger signs loss of breathing unconsciousness severe bleeding and heartbeat If you determine the individual is not breathing or unconscious place the victim on their back on a hard surface a...

Page 206: ...all for help on the radio and get the person out of the water Symptoms are 1 Shivering that if condition is advanced may stop 2 Confusion clumsiness or slurred speech 3 Rigid muscles 4 Semiconscious t...

Page 207: ...follows 1 Observe all regulatory agency policies regarding marine toilets 2 If equipped with a holding tank use marina pump out facilities 3 If used make sure bottom paints are legal and ecosystem fr...

Page 208: ...detailed information on equipment please refer to the owner s information packet AFTERMARKET ACCESSORIES Aftermarket equipment can be controlled via accessory switches at the dash Due to the selection...

Page 209: ...IVATED IMMEDIATELY SHUT DOWNALLENGINES POWEREDVENTILATION BLOWER ELECTRICAL SYSTEMS AND EXTINGUISH ALL SMOKING MATERIALS DO NOT OPEN THE ENGINE COMPARTMENT UNTIL A SUITABLE AMOUNT OF TIME HAS PASSED S...

Page 210: ...r Automatic Fire Extinguisher BATTERY SWITCH Standard Battery Switch Your Regal uses an ON and OFF position battery switch located in the cockpit that not only provides power for the engine but runs a...

Page 211: ...sits at water level and when the float reaches a certain height it trips the switch and activates the bilge pump You may need to disassemble the bilge pump from the grate in order to clean or access...

Page 212: ...must be operated below cruising speeds For safety requirements on blower use refer to the safety on board chapter For switch control location refer to the engine and controls chapter Refer to the sys...

Page 213: ...rotects the front of the boat from weather and snaps to the deck Likewise the bow cover should not be used for towing The bow and cockpit cover usually snap and velcro together at the center windshiel...

Page 214: ...or your bow cover Continue snapping the cockpit cover to the deck snaps When you reach the rear corner leave enough room to allow a safe exit The cockpit cover and bow cover should be rolled up for st...

Page 215: ...AVOID PROPERTY DAMAGE AND PHYSICAL INJURY DO NOT USE THE COCKPIT OR BOW CANVAS WHEN TOWING BOAT USE TRAVEL COVER FOLLOW MANUFACTURER S INSTRUCTIONS FOR INSTALLATION AND TOWING WITH TRAVEL COVER Typic...

Page 216: ...To install the storage travel cover Place the cover over your boat from bow to stern with a closed windshield Use the aft ratchet system to strap the cover in place and prevent damage caused by loose...

Page 217: ...Chapter 6 6 10 Storage Travel Cover Installation Information...

Page 218: ...teel bars usually stored in the center floor storage area next to the helm and the cushion Install the shorter bar in the front cut out Install the longer bar at the aft cut out See photo Install the...

Page 219: ...er of the walkway and lift the stainless steel latch enough to clear the top of the doors and lower the latch to hold the door set in place The doors provide a barrier to the elements such as wind rai...

Page 220: ...siliconesprayonsnaps Note Before towing on the highway roll up the cockpit carpet and store it in a locker to prevent it from blowing out of the vessel Do not yank on the carpet to remove it as you ma...

Page 221: ...products contain Microban This antimicrobial protection inhibits the growth of stain and odor causing bacteria mold and mildew for the product s life When storing your Seagrass mats always roll with...

Page 222: ...ckpit storage locker Next install the table pedestal leg in the table receiver underneath the table Next install the table with leg in one of the receivers securely Pull the latch pin and hold until t...

Page 223: ...Chapter 6 6 16 Showing Table In Bow Receiver Showing Table In Cockpit Receiver Showing Table Receiver Showing Pedestal Leg In Table Receiver...

Page 224: ...rd sides They are very useful for night mooring and maneuvering To operate turn on the helm switch marked docking lights It is recommended not to use the docking lights while navigating in open water...

Page 225: ...en combine batteries position is chosen both batteries operate together for increased engine starting power Note that if one battery is weak choose the combine batteries position on the battery switch...

Page 226: ...sels using the dual battery system The main breaker that protects the battery circuit and the helm wiring is rated at 50 amps If the stereo performance package is installed a 40 amp breaker protects t...

Page 227: ...e drain plug is made of a polymer material that is very hard and resistant to the water environment When relaunching on trailer pull the drain plug and let any accumulated bilge water drain out at the...

Page 228: ...all around light and the ability to anchor major electronic equipment Select towers feature a pylon for water sports Use the switch marked tower found on helm panel to energize the power tower It conn...

Page 229: ...ers are clear of the hinge mechanism This same procedure applies for lowering the mechanism to the cruise position The Power Tower features an actuator control box This component is located in the sum...

Page 230: ...D FOR PULLING PARASAILING OR ANY OTHER EQUIPMENT NOT APPROVED THIS SPORTS TOWER SHALL NOT BE USED TO PULL INFLATABLE WATERSPORTS TOYS OF ANY KIND NEVER LET PASSENGERS SIT DIRECTLY BEHIND THE SPORTS TO...

Page 231: ...from the water and helps keep the swim platform clean In salt areas it can be used to spray off the aft ladder hardware and assists in reducing corrosion There is a helm switch labeled FRESH WATER PUM...

Page 232: ...at the shower wash down head When the pump reaches its highest level the pump should automatically shut off If the system drops below a certain pressure then the pump will restart If the pump cycles...

Page 233: ...LE DRINKABLE USE IT FOR RINSING AND WASH DOWN PURPOSES ONLY This label identifies the fresh water system used on this vessel as non potable not drinkable and is found on the fiberglass near the compon...

Page 234: ...n with a high stain resistance Other features include noise reduction great traction even when wet body comfort when standing walking or leaning on the swim platform To clean small dirt particles firs...

Page 235: ...the seat to the desired location and retighten the handle To swivel the seat Loosen handle C Pull up on swivel handle B to unlock the detention system While the detention system is unlocked pivot the...

Page 236: ...Equipment Operation 6 29 HANDLE A SWIVEL HANDLE B HANDLE C SEAT SLIDER PEDESTAL FLOOR INSERT BUCKET SEAT SEAT OPERATION HELM W BOLSTER TYPICAL BUCKET SEAT LOCK MECHANISM...

Page 237: ...f the port aft cushion To raise and position the headrest lift the cushion and note the upper hinged arm attached to the cushion While holding the arm push the cushion down to fit in the landing track...

Page 238: ...strain on it Always appoint a person to keep their eye out for the tow line when the vessel is running to prevent the line from being caught in the propeller Be aware of the line location when maneuv...

Page 239: ...nd extra life jackets in an easy to get to locker such as this lazarette shown above Of course all pas sengers should be wearing life jackets when making headway There is plenty of other storage areas...

Page 240: ...ircumstances Also it features a sports tow on top of the tower The sport tower is designed of high strength aluminum tubing along with a powder coated surface for appearance and longevity To con vert...

Page 241: ...PULLING PARASAILING OR ANY OTHER EQUIPMENT NOT APPROVED THIS SPORTS TOWER SHALL NOT BE USED TO PULL INFLATABLE WATERSPORTS TOYS OF ANY KIND NEVER LET PASSENGERS SIT DIRECTLY BEHIND THE SPORTS TOWER R...

Page 242: ...ow distortion and high efficiency Normally the amp is located under the starboard helm The circuit is protected by a 40 amp breaker located in the aft port sump The amplifier does not require any type...

Page 243: ...transom area which makes it easier to use during water activities It is a plug and play device and uses the same function buttons and rotary en coder as the helm head unit It features the ability to s...

Page 244: ...transom door features a latch to secure it With the starboard aft cushion positioned it provides down flooding relief from rough seas especially when traveling in reverse or catching the trough of a w...

Page 245: ...switch travels a com plete up and down cycle from the lowest down trim position toanuptrailerposition Always remove the keys from the ignition switch when engine is not run ning Make sure nobody is n...

Page 246: ...nyl life if they are not removed The frequency of cleaning depends on the amount of use and conditions to which the vinyl is subjected Most common stains can be cleaned using warm soapy water and clea...

Page 247: ...t Many spots and spills can be removed using a cleaner combined with a clean white terry towel Try not to soak an area excessively and do not use solvents because most interior carpet is rubber backed...

Page 248: ...y practical way to keep the surface of your boat looking shiny and new Most objects left outdoors will gradually deteriorate from exposure to the sun water dust and pol lution Such outdoor exposure ca...

Page 249: ...t restore the shine it may be necessary to use a fine rubbing compound Do not apply rubbing compound in direct sunlight A power buffer at low speed does an excellent job to remove impurities from the...

Page 250: ...erglass hull has virtually no internal stresses Thus when a part is broken or punctured the rest of the hull retains its original shape A severe blow will either be absorbed or result in a definite lo...

Page 251: ...ly gelcoat to area leaving a slight lift above the surface 6 Cover the area with wax paper It will help the mixture to set up faster 7 Remove wax paper and shave off any extra gel coat with a razor bl...

Page 252: ...r leakage is through the sewn seams Because Sunbrella and the long term thread used is synthetic the holes created by sewing will not swell up and seal when exposed to water as cotton does Usually the...

Page 253: ...wax based treatments such as Thompson s Water Seal or any of the silicone products such as SC 15 or Aqua Tite Wax based products prevent the fabric from breathing and encourage mildew growth while the...

Page 254: ...damage the canvas as well as the fasteners Use petroleum jelly on snaps to keep them from developing corrosion especially in harsh environments Hull Bottom Never use wire brushes or highly abrasive sc...

Page 255: ...d Tar D B Crayon D B Engine Oil B Spray Paint B Chewing Gum D A Shoe Polish D B Ballpoint Pen E B A Lipstick A B Eyeshadow E B Mildew C B A Wet Leaves C B A A Soft brush warm soapy water rinse dry B F...

Page 256: ...al dealer Propellers Out of balance or nicked props may effect performance or cause vibration Damaged props should be replaced but those that are chipped or bent can usually be reconditioned by a mari...

Page 257: ...peller as the wood holds the blades from moving while removing and installing hardware With propeller units you may need to add a shim to the 2 x 4 piece of wood to remove the propeller safely Always...

Page 258: ...the keys from the ignition Now shift the remote control into reverse 7 Install and tighten the propeller nut to the engine manufacturer s specifications using a torque wrench 8 If used place keeper o...

Page 259: ...ward thrust hub on the prop shaft with the taper matching the taper on the propeller shaft 3 Slide drive hub on next install the propeller 4 Place the drive sleeve adapter in place 5 Place the tab was...

Page 260: ...ne power steering pump hoses With the engine running check the engine power steering pump level before each outing Add the appropriate power steering fluid Periodically inspect the entire steering sys...

Page 261: ...ged The hydrogen gas generated by battery charging is highly explosive Set batteries on a block of wood rather than concrete since this pro cedure will help the batteries from losing their charge Do n...

Page 262: ...LEAST 15 MINUTES IF SWALLOWED DRINK LARGE AMOUNTS OF WATER OR MILK FOLLOW UP WITH MILK OF MAGNESIA BEATEN EGG OR VEGETABLE OIL GET MEDICAL ATTENTION IMMEDIATELY TO PREVENT BODILY INJURY WEAR GOGGLES...

Page 263: ...periodic basis At the engine end make sure all control cable hardware is tight and control cable brackets are secure An application of silicone spray on the cable ends periodically will keep control...

Page 264: ...up on the slider assembly Inspect all fasteners and metal for fatigue Lubricate the top outside of the pedestal as needed with a marine type grease that will not run off under warm temperatures A nar...

Page 265: ...als stuck in the strainer area or discharge hose Check all clamps and electrical connections for tightness A quick check of the bilge pump automatic float switch is afforded by lifting up on the float...

Page 266: ...k the fuel sender for loose bolts nuts and leaks at all areas of contact Also inspect the fuel tank for signs of leakage or abrasion Tighten all components as needed HOSE CLAMPS FUEL FEED FUEL SENDER...

Page 267: ...tained at most auto aftermarket stores or your closest authorized Regal dealer who can order it as a designated fuse pack It is recommended that you carry all the different amperages When a fuse blows...

Page 268: ...y at the stereo unit Possible damage may result As with any CD unit clean your CD s to keep them from skipping This process also aids in keeping dust out of the unit Never allow water to enter the iPO...

Page 269: ...ed in the bilge properly and they are free of holes The hose connected to the blower needs to be positioned about 3 4 of the way down in the bilge to evacuate fumes properly All vents need to be check...

Page 270: ...d connected by actually touching each other or through a wire or metal part are immersed in a conductive solution any material that can conduct electricity Anything but pure water is conductive Saltwa...

Page 271: ...add aftermarket products that are connected to the engine ground such as stainless steel steering aids and trim planes Zinc connected to aluminum will form a corrosion cell but the alu minum drive be...

Page 272: ...1 Test the galvanic integrity of your vessel every 2 weeks Trim the stern drive outboard and inspect anodes parts for signs of galvanic corrosion stray current corrosion or loose fasteners Contact yo...

Page 273: ...onnec tions Nearby vessel with stray cur rent Contact appropriate personnel Remove your vessel from water Paint on drive heavily worn exposing more metal Prime and repaint or install ad ditional anode...

Page 274: ...iled information Stern drive or related parts damage due to galvanic or stray current corrosion is not covered under the Regal limited warranty SACRIFICIAL ANODE VOLVO SHOWN Zinc Anodes Sacrificial zi...

Page 275: ...ctly following their maintenance schedule to ensure proper functionality and longevity of your engine VOLVO MAINTENANCE GUIDE CHECK EVERY TRIP EVERY MONTH EVERY YEAR 100 HRS EVERY 2 YEARS EVERY 3 YEAR...

Page 276: ...or Wear Propshaft Props Hub Damage Corrosion Lubricate Propshaft Cooling System Wear or Leaks Cooling System Replace Impeller in Raw Water Pump Fuel System Fuel Filter Change Fuel System Fuel Pump Fun...

Page 277: ...Leaks Exhaust Hoses Loose Clamps or Wear Exhaust Manifold Risers Pipes Corrosion Damage Leaks Distributor Cap Corrosion Binnacle Control Lever Functions At Helm Power Trim Functions At Helm Engine Com...

Page 278: ...System Lubrication System Check Engine Oil Lubrication System Stern Drive Oil Lubrication System Power Steering Fluid Leaks Discoloring Level Power Trim Functions At Helm Binnacle Control Lever Functi...

Page 279: ...ion Lubrication System Lubricate Gimbal Bearing Engine Coupler Lubrication System Drive Oil Gear Lube Change Lubrication System Engine Oil Change Oil Filter Change Exhaust Hoses Loose Clamps or Wear L...

Page 280: ...t to contact your Regal dealer for more of the detailed service procedures AVOID ENGINE DAMAGE FOLLOW ALL ENGINE BREAK IN PROCEDURES AS RECOMMENDED BY THE ENGINE MANUFACTURER FAILURE TO FOLLOW THE BRE...

Page 281: ...a system of sensors and computer controls These newer engines require special oil requirements to extend the life of the catalysts Refer to the Volvo engine operator s manual for the correct oil requ...

Page 282: ...Make sure you use the correct oil for non catalyzed or catalyzed engines depending on the age of the vessel 3 Recheck the engine oil dipstick level Note Refer to your Volvo engine owner s manual for a...

Page 283: ...ump reservoir 3 Check the fluid level It should be between the minimum and maximum marks on the reservoir 4 Add Volvo Penta DuraPlus Power Trim Tilt and Steering Fluid as required 5 Replace the fill c...

Page 284: ...e gauge 2 The fluid should be between the minimum and maximum marks on the dipstick If needed fill to the proper level with Volvo Penta Dura Plus Power Trim Tilt Steering Fluid DO NOT OVERFILL THE STE...

Page 285: ...l level is low add enough oil to bring the level to the top of the mark on the dipstick DO NOT OVERFILL Tighten up the dipstick with a slotted screwdriver If the oil color is milky in appearance there...

Page 286: ...dding oil make sure it is the type recommended for the type of engine installed Consult your MerCruiser engine operator s manual Check the engine oil by first allowing the engine to warm up Stop the e...

Page 287: ...d computer controls These newer engines require special oil requirements to extend the life of the catalysts Refer to the MerCruiser engine operator s manual for the correct oil requirements for catal...

Page 288: ...dealer for more information Filling the Stern Drive 1 Ifmorethan2ouncesofHighPerformance Gear Lubricant is required to fill the monitor reservoir a seal may be leaking Contact your Regal dealer 2 If d...

Page 289: ...mbo fill cap dipstick and observe the level a Proper fluid level with engine at normal operating temperature should be within the warm range b Proper fluid level with engine cold should be within cold...

Page 290: ...lling The Reservoir 1 Remove the fill cap from the reservoir Fill cap is vented 2 Add lubricant to bring level to the within the MIN and MAX lines on the reservoir Use Power Trim Steering Fluid 92 802...

Page 291: ...einstalling the pressure cap be sure to tighten it until it seats on the filler neck 5 With the engine at normal operating temperature check the coolant level in the coolant recovery canister a Coolan...

Page 292: ...l to the FULL line with Extended Life Antifreeze Coolant Mercury part 92 877770K1 3 Reinstall the cap onto the coolant recovery canister Changing Engine Coolant Call your Regal dealer to change coolan...

Page 293: ...tools Also youcancontactyourclosestRegaldealerormarineprofessional for more information Most defects can be found by doing a logical sequence of elimination PREVENT INJURY OR DEATH USE ONLY APPROVED M...

Page 294: ...the circumstances causing the engine to work extra hard Debris in oil is holding heat more than normal bad oil filter Bad thermostat or gauge Raw water cooling system has corroded from raw water left...

Page 295: ...Will Not Start Fuel tank vent obstructed Low battery level Inadequate fuel level Inadequate fuel pump pressure Fuel tank vent blocked Water in fuel Spark plugs have a bad gap Distributor malfunction H...

Page 296: ...d gimbal bearing due to water in bellows Poor engine alignment Excessive Vibration Drive prop was grounded bent or destroyed Engine mounts loose broken Bad oil quality type Distributor cap rotor corro...

Page 297: ...hen Shifting Shift system bushings and seals broken Kinked broken damaged cable Friction brake is too tight and must be loosened Control box jammed Depth Gauge Inaccurate Blocked transducer sight hole...

Page 298: ...Loose damaged serpentine belt Faulty alternator check with volt meter Faulty volt meter Battery Will Not Hold Charge Faulty old battery 12 Volt Equipment Not Working Fuse blown investigate why the eq...

Page 299: ...circuit short Battery connection corroded Impeller is damaged or blocked by debris Bad bilge pump motor Bilge pump discharge hose blocked Bilge Pump Not Functioning Manually Battery switch turned off...

Page 300: ...e underneath dash Water in unit Stereo Will Not Play Water in unit Radio Signal Unavailable Bad antenna Mode selection isn t correct Stereo Memory Lost Stereo memory fuse in engine compartment or unde...

Page 301: ...had a circuit short Standard zone max volume settings are low Loose speaker wire connections Water in cockpit speakers Standard Speakers Working Only Added speaker zone max volume settings are low Loo...

Page 302: ...ry On your Regal boat your engine sounds an alarm in the case of one of the following causes Low Oil Pressure Engine Overheating To quickly diagnose these problems look at the multi gauge equipped on...

Page 303: ...e boat equipment and systems Use the enclosed checklists to help you identify areas of concern and maintenance These lists cover land stored boats either inside or outside Call a Regal dealer or marin...

Page 304: ...ion 4 SprayallexteriorpartswithRemovepropeller Refurbishasneeded 5 After cleaning touch up paint on stern drive outboard as needed 6 Apply coat of wax to stern drive outboard drive hsg and shroud BOAT...

Page 305: ...ced properly on the trailer cradle or blocks 11 Wrap boat with appropriate cover Tie down for protection from rain snow and or wind Prop up cover to provide proper ventilation Do not cover up the fuel...

Page 306: ...marina RV stores 5 Pour solution into the fresh water tank 6 Turn on fresh water pump switch 7 Open transom shower wand if equipped and purge until a steady stream of nontoxic antifreeze flows from t...

Page 307: ...adapter system BOAT Install drain plug Install battery and tighten all terminals Check all equipment switches alarms gauges and breakers for proper operation Add necessary chemicals and water to chem...

Page 308: ...CHAPTER 9 Notes...

Page 309: ...assist in supporting the load As a rule of thumb 5 to 7 percent of the total trailer load should be on the trailer tongue Check all lights to ensure they all work properly You may find it helpful at...

Page 310: ...10 2 Chapter 10 TRAILER TERMINOLOGY TAIL LIGHT FENDER SAFETY CHAINS COUPLER PARKING JACK AXLE BUNK PAD FRAME ROLLER TYPICAL TRAILER SHOWN...

Page 311: ...Trailering 10 3 TYPICAL TONGUE SECTION TYPICAL WHEEL PARTS DESCRIPTION LEAF SPRING HUB BEARING LUG NUT WHEEL BOW CHAIN WINCH CABLE WINCH STAND TONGUE JACK MASTER CYLINDER BRAKE ACTUATOR COUPLER...

Page 312: ...o it doesn t loosen and dangle on the road Check the trailer lug nuts for the proper torque Use a foot pound wrench and torque in a star sequence to the correct poundage as recommended by the trailer...

Page 313: ...are tire 4 Lug wrench 5 Jack stand 6 12 volt air compressor found at automotive box stores 7 Spare bearing protector 8 Extra tie down straps 9 Trailer light bulbs 10 Brake pads and brake fluid 11 Grea...

Page 314: ...ssible anticipating your stops and giving yourself plenty of room for turning and stopping Avoid any quick turns or sudden jerks of the steering wheel Remember to maintain safe speed limits It takes l...

Page 315: ...ell Unhook the stern tie downs and the winch line to the bow Unplug the trailer harness connector so the hot trailer light bulbs won t blow out when they come in contact with water Whenbackingin haves...

Page 316: ...the driver cuts the vehicle toward the driveway In 3 the driver cuts the vehicle wheels to the left and then backs into the ramp as the trailer moves to the right In 4 the driver straightens the vehic...

Page 317: ...the bulbs from blowing out due them being subjected to the cold water On roller or bunk style trailers back up until the aft roller is just at the water level This allows you to hook up the winch cabl...

Page 318: ...n the trailer After pulling your boat away from the ramp be sure to go through all the checks involved before departure Reinstall the harness connector and check the lights brakes safety chain winch h...

Page 319: ...bove the part of the boat on a vessel which is above the interior of the boat Aft After aft is the boat section toward the stern or back of the boat Amidships toward the center of the boat from either...

Page 320: ...he boat to the lowest part of the boat which indicates how much water is required to float the boat FasTrac a proven hull bottom design which incorporates a full mid beam step that reduces drag by for...

Page 321: ...tation device required for each person aboard Port the left side of the boat when facing forward an easy way to remember the difference between port and starboard is that both port and left have four...

Page 322: ...f to fill up a tank Transom the vertical part of the stern Trim the boat s balance when properly loaded Wake the path of a boat left astern in the water Windward the direction from which the wind blow...

Page 323: ...13 Bow Filler Cushion 218 Bow Walk Through Doors 219 Bridge Clearance 76 Bucket Seat 235 Buoys Markers 74 INDEX C Canvas 213 257 Capacity Plate 18 Carbon Monoxide 47 Cardiopulmonary Resuscitation 205...

Page 324: ...S 35 Masthead Light 42 45 Matts 221 Metal Cleaning 254 Minimum Required Equipment 45 F Fenders 186 Fiberglass 248 Filters 232 Fire Extinguishers 36 Fire Port 157 First Aid 207 Fishing 61 Float Plan 15...

Page 325: ...tem 231 Propellers 100 130 Pyrotechnic Devices 28 R Radio Communication 41 Recommissioning 307 Registration Information 19 Right Of Way 68 Rules Of The Road 67 S Safety Labels 27 Safety Inspection 29...

Page 326: ...Weather 12 Windshield Center Latch 219 Winterizing 303 Wiring Color Codes 161 Z Zinc Anodes 274 T Tachometer 104 Table 222 Technical 327 Temperature Gauge 103 Towing 201 Trailering 309 Trailer Switch...

Page 327: ...ndard and optional equipment systems along with the technical information is subject to change without notice For more information contact your nearest authorized Regal dealer For the location of your...

Page 328: ...IPHON VALVE FUEL FEED HOSE FUEL VENT HOSE FUEL VENT DECK FILL BLOWER TYPICAL DOMESTIC COMPLIANT FUEL SYSTEM 2000 ES ESX SHOWN FUEL TANK ENGINE CARBON CANISTER FUEL SENDER NOTE 21 OBX USES SIMILAR FUEL...

Page 329: ...G APPROXIMATE OVER ALL HEIGHT TO TOP OF WINDSHIELD ON TRAILER 6 5 1 96 M APPROXIMATE BRIDGE CLEARANCE TOWER UP 6 3 1 9 M APPROXIMATE BRIDGE CLEARANCE TOWER DOWN 4 4 1 3 M COCKPIT DEPTH HELM 30 0 79 M...

Page 330: ...TE OVER ALL HEIGHT TO TOP OF WINDSHIELD ON TRAILER 6 5 1 96 M APPROXIMATE BRIDGE CLEARANCE TOWER UP 6 3 1 9 M APPROXIMATE BRIDGE CLEARANCE TOWER DOWN 4 4 1 3 M COCKPIT DEPTH HELM 30 0 79 M APPROXIMATE...

Page 331: ...12 6 TYPICAL LABELS LOCATIONS Power Tower Option...

Page 332: ...ING IS THE SOLE PROPERTY OF REGAL MARINE INDUSTRIES ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION OF REGAL MARINE INDUSTRIES IS PROHIBITED 1 OF 1 REVISION 2300 JETPORT DRIVE ORLA...

Page 333: ...TEN PERMISSION OF REGAL MARINE INDUSTRIES IS PROHIBITED REGAL MARINE INDUSTRIES APPROVED BY Dash to Sump Connectors Speedo tube Eng Harness Navigation Stern Light Brake Lights Ground Buss Stereo Power...

Page 334: ...OR PLUG INSERTS INTO BOAT BOW RECEPTACLE 1 2 3 4 16 GAUGE GREEN 16 GAUGE YELLOW 16 GAUGE BROWN 16 GAUGE WHITE TRAILER HARNESS 16 GAUGE BLACK 16 GAUGE GREEN 16 GAUGE YELLOW BLACK TRAILER CONNECTOR PLUG...

Page 335: ...MARINE INDUSTRIES 1 OF 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REGAL MARINE INDUSTRIES ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTE...

Page 336: ...ORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REGAL MARINE INDUSTRIES ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION OF REGAL MARINE INDUSTRIES IS PROHIBITED 2300 JET...

Page 337: ...12 12 2000 ES...

Page 338: ...MARINE INDUSTRIES ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION OF REGAL MARINE INDUSTRIES IS PROHIBITED 1 OF 1 REVISION 2300 JETPORT DRIVE ORLANDO FLORIDA 32809 TEL 407 851 4360...

Page 339: ...RIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REGAL MARINE INDUSTRIES ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION OF REGAL MARINE I...

Page 340: ...2 REVERSE HINGE W COVER 1 1 1 3 STEP LADDER SS JAH PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REGAL MARINE INDUSTRIES ANY REPRODUCTION IN PART OR A...

Page 341: ...SION OF REGAL MARINE INDUSTRIES IS PROHIBITED 1 OF 1 REVISION 2300 JETPORT DRIVE ORLANDO FLORIDA 32809 TEL 407 851 4360 DRAWN BY REGAL MARINE INDUSTRIES PAGE ALL RIGHTS RESERVED DRAWING TITLE APPROVED...

Page 342: ...ort filler cushion option 2 3 4 5 6 7 8 9 UFP06H Bow STBD Cushion UFP06F JAH 1 OF 2 01 30 14 UFP25X 2000 FP UPHOLSTERY IDENTIFIER PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING...

Page 343: ...STBD Drink Holder Panel UFP15E UFP15A UFP13B 14 13 UFP14A CKPT Filler Cushion 30 UFP14B CKPT Filler Backrest CKPT Port Companion Backrest PATTERN ITEM Sundeck Port Cushion UFP15N UFP15M 10 11 12 15 1...

Page 344: ...FLORIDA 32809 TEL 407 851 4360 REVISION 1 OF 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REGAL MARINE INDUSTRIES ANY REPRODUCTION IN PART OR AS WH...

Page 345: ...12 20 21 OBX...

Page 346: ...Technical Information 12 21...

Page 347: ...12 22...

Page 348: ...Technical Information 12 23...

Page 349: ...12 24...

Page 350: ...Technical Information 12 25...

Page 351: ...12 26...

Page 352: ...ND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REGAL MARINE INDUSTRIES ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION OF REGAL MARINE INDUSTRIES...

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Regal 2000 ES, Owner'S Manual

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