Regada Rematic Installation, Service And Maintenance Instructions Download Page 6

 

STR 0PA 

 

It is recommended to have 

after-guarantee service

 performed by the service department of the 

production  plant,  or  by  a  contracted  service  centre.  Serviceman  makes  the  record  about  service 
mission after warranty actions and sends it to the production company. 

 

1.6.1  Lifetime of actuators 

The lifetime of an electric actuator (EA) is at least 6 years. 
EA used for closing mode (closing valves) comply with the requirements for at least 

15,000 working 

cycles

 (cycle C – O – C: for linear EA). 

EA used for regulating/modulating operation (control valves) comply with the below stated numbers of 

operating hours

 at the total number of 1 million start-ups: 

 

Switching frequency 

max. 1,200 [h

-1

1,000 [h

-1

500 [h

-1

250 [h

-1

125 [h

-1

Minimal lifetime expectancy – number of operating hours 

850 

1,000 

2,000 

4,000 

8,000 

 
Time of 

net operation

 is min. 200 hours, max. 2,000 hours.  

Lifetime at operating hours 

depends on loading and switching frequency.  

Note :

 High switching frequency does not ensure better regulation. Setting of regulation parameters 

should be therefore made with the inevitably necessary switching frequency needed for the process in 
question. 

 

1.7  Operation conditions 

1.7.1  Product location and operation position 

 

The assembly and operation of electric actuators in standard make can be on covered places of 
industrial objects without the regulation of temperature, humidity and with protection against direct 
exposure of climate influence (e.g. direct sun shine). 

 

Electric actuators must be placed with access to the manual control wheel (2), Fig.2, to the cover 
of control box, to control box, to cable glands. 

 

Installation and operation of actuators is possible in either position. Common position is the one 
with vertical position of exit part axis and control box above. Avoid to arrange the electric actuator 
under the armature if possible. 

 

Warning:

 

Actuator installed on the open place must be protected against a direct climate effects by 
shelter, mainly from sunshine. In applications placed in an ambient of a relative moisture 
above 80%, in external ambient under shed, it is necessary to change the preset thermostat 
tempe25°C to +70°C by a PC and program to prevent switching off the heating 

resistor.  

 

1.7.2  Operation Environment 

According  to  valid  standard  IEC  60  721-2-1,  there  are  delivered  these  versions  of  electric 
actuators: 

1) Version 

„temperate“ 

for  type climate temperate 

2) Version 

„tropical“ 

for type climate  tropical  

3) Version 

„marine“ 

for type climate  marine. 

In accordance with IEC 60 364-1, IEC 60 364-5-51 and IEC 60 364-5-55 within valid edition 

the EA 

have to resist external effects and operate reliably:  

In the conditions of the following types of environment: 

  mild to hot dry with temperature in range  -25

°

C to +55

°

C  .....................................................

AA 7*

 

  with  relative  humidity  10  to  100 

%

,  with  occasional  condensation,  with   max.  contain  of  water 

0,028 kg/kg of dry air, with temperatures stated above............................................................

AB 7* 

  with height above sea level 2 000 m, with barometric pressure range  86 to 108 kPa  ............

AC 1*

 

!

Summary of Contents for Rematic

Page 1: ...74 1050 02 INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS Electric linear actuators Rematic with the DMS 3 electronic control STR 0PA...

Page 2: ...ff thrust N Wiring diagram Operating speed mm min Set stroke mm Input operation signal Warranty period months Output signal Serial number of electric motor Serial number of control unit Tests made by...

Page 3: ...3 1 EA control set up options regulating 19 3 2 Procedure for setting individual parameters and the register of errors and warnings 21 3 3 Putting an EA into operation when the EA is set up and conne...

Page 4: ...e EA as a lifting mechanism 1 2 Safety instructions EA of STR 0PA types are reserved technical devices with higher rate of danger with possibility of installation in areas specially danger regarding c...

Page 5: ...e electric linear actuator Switching off thrust Manual control 0096 ISO 7000 Protection terminal 5019 IEC 60417 1 5 Guaranty Conditions The supplier is responsible for completeness of the delivery and...

Page 6: ...ction against direct exposure of climate influence e g direct sun shine Electric actuators must be placed with access to the manual control wheel 2 Fig 2 to the cover of control box to control box to...

Page 7: ...ium impacts shakings and vibrations AG 2 growing of plants and moulds AK 2 with strong danger of presence of animals insects birds small animals AL 2 with harmful effects of radiation of escaping stra...

Page 8: ...3 electronic circuit board may include an electronic position switch EPV without power supply passive with output signal 4 through 20 mA Space heater 6 is placed at the control board In case of power...

Page 9: ...STR 0PA 7 Fig 1 6 2 1 4 3 5...

Page 10: ...0 AC 2 75 375 0 04 for 220 230 240 V AC 0 38 for 24 V AC 0 08 for 110 120 V AC 0 27 500 for 220 230 240 V AC 25 63 for 24 V AC 1 5 500 for 110 120 V AC Is valid according to specific mechanical connec...

Page 11: ...hanged with buttons on the control unit or through a PC with the program READY relay programme selections option error indication error or warning error or not remote error or warning or not remote RE...

Page 12: ...terminals to OPEN or CLOSE Factory s setup is described in the chapter Adjusting of actuator Programmable FAILURE REACTION OPEN CLOSE STOP SAFE POSITION Factory s setup is described in the chapter Adj...

Page 13: ...6 to 10 5 mm Protection terminals During start up during installation of device outside and inside ground terminal must be connected for safe operation of the actuator The position of the outside and...

Page 14: ...dry well ventilated covered spaces protected against impurities dust soil humidity by placement to racks or on palettes chemicals and foreign interventions There shall be no corrosive gases present in...

Page 15: ...by placement to racks or on palettes chemicals and foreign interventions at ambient temperature from 10 C up to 50 C and at relative air humidity max 80 It is not acceptable to store EA outdoors or i...

Page 16: ...ric actuators can be assembled and operated in any position In horizontal position an actuator with two columns should be placed with columns above each other During assembly must be take care for the...

Page 17: ...ge Fig 4 Connecting procedure Check the labels whether the travel of electric actuator and travel of armature are corresponding Set the armature B into position closed and set electric actuator A into...

Page 18: ...utton 2 hand wheel 3 coupling nut 5 actuator flange 6 pillar B valve 10 valve shaft 11 connecting nut 12 locking nut 13 valve flange 2 1 2 Electric connection and checking of function Follow up with c...

Page 19: ...ealised with position or thrust 2 2 Dismantling Before dismounting it is required to disconnect the EA from power supply Do not connect and disconnect live connectors Disconnect the EA from mains phas...

Page 20: ...en or torque close torque open or position open torque close or position close open close movement movement flasher to position from position warning remote control local control not valid for this ty...

Page 21: ...ed 2P PULSE CONTROL Setting up 2P control STOP function on I1 The EA moves either to the OPEN direction or closes with 24V DC voltage pulse supplied on connectors OPEN or CLOSE The pulse may not be sh...

Page 22: ...to move either to the OPEN or CLOSE direction with 24V DC voltage supplied to terminals OPEN or CLOSE The EA stops if power supply is cut off or the end position is reached The EA stops to respond to...

Page 23: ...r double seat valves 3 TORQUE BLOCKING 2 sec blocking time 5 blocking position for OPEN CLOSE direction 4 READY RELAY errors READY COM NO relay contacts closed in error free conditions 5 RELAY 1 5 pos...

Page 24: ...st be performed to ensure correct operation under actual pipeline conditions The procedure is as follows fit the given assembly into the specified technology complex connect the EA on the supply volta...

Page 25: ...arate annex No 74 1053 02 release the adjustment pushbutton P upon release of the P pushbutton the calibration process is started turn on the control signals EA is ready for operation and responds to...

Page 26: ...The stuff has to perform prescribed maintenance to prevent the EA during operation against impacts of environment which exceed the frame of allowed influences Manual control If needed during adjustin...

Page 27: ...ning of all connecting and grounded screws have to be checked to avoid overheating After 6 months from putting of EA into operation and once a year it is recommended to check tightening of fixing scre...

Page 28: ...ror and it will not operate until the error is removed With the warning flag the EA continues in operation The user is advised on error or warning through the READY relay according to the relay settin...

Page 29: ...ons trained in the production plant or by a contracted service centre 5 Accessories and spare parts 5 1 Accessories The EA is delivered with the service handle and communication cable DB 9F RJ45 5 2 S...

Page 30: ...28 STR 0PA 6 Enclosures 6 1 Wiring diagrams...

Page 31: ...220 V AC eventually 24 V AC supply voltage is to be fed to the N L terminals of the voltage supply source terminal board X according to the chosen variant of the electric actuator PE ground wire does...

Page 32: ...30 STR 0PA 6 2 Dimensional drawings...

Page 33: ...STR 0PA 31...

Page 34: ...32 STR 0PA...

Page 35: ...STR 0PA 33...

Page 36: ...34 STR 0PA...

Page 37: ...STR 0PA 35...

Page 38: ...36 STR 0PA...

Page 39: ...STR 0PA 37...

Page 40: ...38 STR 0PA...

Page 41: ...STR 0PA 39...

Page 42: ...40 STR 0PA...

Page 43: ...STR 0PA 41...

Page 44: ...k report Service center D Date of repair Guarantee repair no User of actuator Claim applied by Actuator type number Actuator production number Product claim fault Detected product fault Used spare par...

Page 45: ...arantee service check report Service center Date of repair User of actuator Actuator operating place Actuator type number Actuator production number Detected product fault Used spare parts Remarks Iss...

Page 46: ...0 01 Pre ov Tel 421 0 51 7480 460 Fax 421 0 51 7732 096 E mail regada regada sk Czech republic REGADA esk s r o Ltd exclusive representation REGADA s r o Ltd for sale of electric actuators Regada esk...

Reviews: