Regada Rematic Installation, Service And Maintenance Instructions Download Page 27

 STR 0PA

 

 

25 

 

4.2  Maintenance - extent and periodicity 

 

During inspections and maintenance is needed to tighten all screws and nuts that affect the 

tightness and coverage. Similarly, once a year should be checked and if necessary tighten mounting 
screws of the terminal wires and assuring of the slip-on joints with wires. 
 

The interval between two preventive inspections is four years. 

The replacement of cover gaskets and gasket of an oil filling is needed in case of damage or after 6 
years of the operation. 
 
The grease in the supplied actuators is designed for the lifetime of the product. 
It is not necessary to change the grease during the operation of the actuator.

 

 

Lubrication: 

  - gear part – grease HF 401/0 (GLEIT-

µ

) resp. GLEITMO 585 K 

 

- linear adapter – grease GLEIT- 

µ

 - HP 520M.

 

 

Lubrication of the valve stem is independent on maintenance of the EA! 

 

After  every  potential  flooding  of  the  product  check,  whether  there  is  no  water  inside.  After  eventual 
water  penetration,  dry  the  product  before  repeated  putting  into  operation  and  replace  damaged 
sealings, resp. other parts of EA. identically check also tightness of cable bushings and replace them, 
if they are damaged. 

  Every  six  months  it  is  recommended  to  perform  one  check  move  in  frame  of  adjusted  operation 

stroke to verify reliability of functioning with setting back to the original position. 

   If  the  audit  rules  do  not  determine  else  the  inspection  of  EA  is  performed  ones  a year  and 

tightening of all connecting and grounded screws have to be checked to avoid overheating. 

    After  6  months  from  putting  of  EA  into  operation  and  once  a  year  it  is  recommended  to  check 

tightening  of  fixing  screws  between  the  EA  and  the  valve.  (Tighten  the  screws  with  the  cross 
system.) 

  While  connecting  and  disconnecting  of  the  EA  check  the  tightness  of  cable  glands  – 

those with damaged sealings should be replaced by new ones of the approved type!  

  Keep the EA clean and take care about removing impurities and dust. The cleaning has 

to be performed regularly according to the operation possibilities and requirements. 

 
 
 

4.3  Troubleshooting 

 

At failure of power supply the EA stops in the position where it was before the failure. If needed 

the EA can be set only with the manual control (the hand wheel). After restoration of power the EA is 
prepared for operation. 
 

In case of failure of any element of the EA it can be changed by a new one. Entrust the change 

to a service centre. 
 

In case of an EA failure, which cannot be eliminated directly in operation, follow instructions for 

under-guaranty and after-guaranty service. 
 
 

The EA electronics makes possible to identify some failures of the electric actuator. Failures are 

signalled with the flickering LED ERROR on the control unit 

(Fig. 6)

. The list of errors and warnings 

and the way for identifying a given error as well are presented in the separate attachment No 74 1053 
02. 
The list of errors and warnings compiled by the producer is presented in table 3. A change to the list of 
errors  and  warnings  in  the  EA  is  only  possible  within  a service  intervention,  through  the  program 
installed in a PC. 

Summary of Contents for Rematic

Page 1: ...74 1050 02 INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS Electric linear actuators Rematic with the DMS 3 electronic control STR 0PA...

Page 2: ...ff thrust N Wiring diagram Operating speed mm min Set stroke mm Input operation signal Warranty period months Output signal Serial number of electric motor Serial number of control unit Tests made by...

Page 3: ...3 1 EA control set up options regulating 19 3 2 Procedure for setting individual parameters and the register of errors and warnings 21 3 3 Putting an EA into operation when the EA is set up and conne...

Page 4: ...e EA as a lifting mechanism 1 2 Safety instructions EA of STR 0PA types are reserved technical devices with higher rate of danger with possibility of installation in areas specially danger regarding c...

Page 5: ...e electric linear actuator Switching off thrust Manual control 0096 ISO 7000 Protection terminal 5019 IEC 60417 1 5 Guaranty Conditions The supplier is responsible for completeness of the delivery and...

Page 6: ...ction against direct exposure of climate influence e g direct sun shine Electric actuators must be placed with access to the manual control wheel 2 Fig 2 to the cover of control box to control box to...

Page 7: ...ium impacts shakings and vibrations AG 2 growing of plants and moulds AK 2 with strong danger of presence of animals insects birds small animals AL 2 with harmful effects of radiation of escaping stra...

Page 8: ...3 electronic circuit board may include an electronic position switch EPV without power supply passive with output signal 4 through 20 mA Space heater 6 is placed at the control board In case of power...

Page 9: ...STR 0PA 7 Fig 1 6 2 1 4 3 5...

Page 10: ...0 AC 2 75 375 0 04 for 220 230 240 V AC 0 38 for 24 V AC 0 08 for 110 120 V AC 0 27 500 for 220 230 240 V AC 25 63 for 24 V AC 1 5 500 for 110 120 V AC Is valid according to specific mechanical connec...

Page 11: ...hanged with buttons on the control unit or through a PC with the program READY relay programme selections option error indication error or warning error or not remote error or warning or not remote RE...

Page 12: ...terminals to OPEN or CLOSE Factory s setup is described in the chapter Adjusting of actuator Programmable FAILURE REACTION OPEN CLOSE STOP SAFE POSITION Factory s setup is described in the chapter Adj...

Page 13: ...6 to 10 5 mm Protection terminals During start up during installation of device outside and inside ground terminal must be connected for safe operation of the actuator The position of the outside and...

Page 14: ...dry well ventilated covered spaces protected against impurities dust soil humidity by placement to racks or on palettes chemicals and foreign interventions There shall be no corrosive gases present in...

Page 15: ...by placement to racks or on palettes chemicals and foreign interventions at ambient temperature from 10 C up to 50 C and at relative air humidity max 80 It is not acceptable to store EA outdoors or i...

Page 16: ...ric actuators can be assembled and operated in any position In horizontal position an actuator with two columns should be placed with columns above each other During assembly must be take care for the...

Page 17: ...ge Fig 4 Connecting procedure Check the labels whether the travel of electric actuator and travel of armature are corresponding Set the armature B into position closed and set electric actuator A into...

Page 18: ...utton 2 hand wheel 3 coupling nut 5 actuator flange 6 pillar B valve 10 valve shaft 11 connecting nut 12 locking nut 13 valve flange 2 1 2 Electric connection and checking of function Follow up with c...

Page 19: ...ealised with position or thrust 2 2 Dismantling Before dismounting it is required to disconnect the EA from power supply Do not connect and disconnect live connectors Disconnect the EA from mains phas...

Page 20: ...en or torque close torque open or position open torque close or position close open close movement movement flasher to position from position warning remote control local control not valid for this ty...

Page 21: ...ed 2P PULSE CONTROL Setting up 2P control STOP function on I1 The EA moves either to the OPEN direction or closes with 24V DC voltage pulse supplied on connectors OPEN or CLOSE The pulse may not be sh...

Page 22: ...to move either to the OPEN or CLOSE direction with 24V DC voltage supplied to terminals OPEN or CLOSE The EA stops if power supply is cut off or the end position is reached The EA stops to respond to...

Page 23: ...r double seat valves 3 TORQUE BLOCKING 2 sec blocking time 5 blocking position for OPEN CLOSE direction 4 READY RELAY errors READY COM NO relay contacts closed in error free conditions 5 RELAY 1 5 pos...

Page 24: ...st be performed to ensure correct operation under actual pipeline conditions The procedure is as follows fit the given assembly into the specified technology complex connect the EA on the supply volta...

Page 25: ...arate annex No 74 1053 02 release the adjustment pushbutton P upon release of the P pushbutton the calibration process is started turn on the control signals EA is ready for operation and responds to...

Page 26: ...The stuff has to perform prescribed maintenance to prevent the EA during operation against impacts of environment which exceed the frame of allowed influences Manual control If needed during adjustin...

Page 27: ...ning of all connecting and grounded screws have to be checked to avoid overheating After 6 months from putting of EA into operation and once a year it is recommended to check tightening of fixing scre...

Page 28: ...ror and it will not operate until the error is removed With the warning flag the EA continues in operation The user is advised on error or warning through the READY relay according to the relay settin...

Page 29: ...ons trained in the production plant or by a contracted service centre 5 Accessories and spare parts 5 1 Accessories The EA is delivered with the service handle and communication cable DB 9F RJ45 5 2 S...

Page 30: ...28 STR 0PA 6 Enclosures 6 1 Wiring diagrams...

Page 31: ...220 V AC eventually 24 V AC supply voltage is to be fed to the N L terminals of the voltage supply source terminal board X according to the chosen variant of the electric actuator PE ground wire does...

Page 32: ...30 STR 0PA 6 2 Dimensional drawings...

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Page 36: ...34 STR 0PA...

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Page 38: ...36 STR 0PA...

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Page 40: ...38 STR 0PA...

Page 41: ...STR 0PA 39...

Page 42: ...40 STR 0PA...

Page 43: ...STR 0PA 41...

Page 44: ...k report Service center D Date of repair Guarantee repair no User of actuator Claim applied by Actuator type number Actuator production number Product claim fault Detected product fault Used spare par...

Page 45: ...arantee service check report Service center Date of repair User of actuator Actuator operating place Actuator type number Actuator production number Detected product fault Used spare parts Remarks Iss...

Page 46: ...0 01 Pre ov Tel 421 0 51 7480 460 Fax 421 0 51 7732 096 E mail regada regada sk Czech republic REGADA esk s r o Ltd exclusive representation REGADA s r o Ltd for sale of electric actuators Regada esk...

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