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Installation 

 

 

 

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

English  

 9 

 

6.4

 

Switching and make-up variants 

Select the make-up variant in the Customer menu of the device controller, see 

chapter 7.8 "Parametrising the controller in the Customer menu" on page 13 . 
Choose from one of the following make-up variants in the Customer menu: 

 

Pressure-dependent "Magcontrol" make-up. 

   In a facility system with diaphragm expansion tank. 

 

Level-dependent "Levelcontrol" make-up. 

   In a facility system with pressure maintaining station. 

 

6.4.1

 

Pressure-dependent "Magcontrol" make-up mode 

Example representation of a multi-tank system with hydraulic switching point 
and a "MAG" diaphragm-type expansion vessel. 

 

 

 

"MAG" expansion vessel 

Servitec  

Optional equipment and accessories see chapter 4.5 "Optional 
equipment and accessories"
 on page 6  

"WC" make-up line 

 

The "Magcontrol" operating mode is set in the Customer menu of the Servitec 

controller. This operating mode is used for plant systems with a diaphragm-type 

expansion vessel. The make-up action depends on the pressure. The required 

"PIS" pressure sensor is integrated in the Servitec. The "DC" degassing lines are 

connected close to the diaphragm-type expansion vessel. In this way precise 

pressure monitoring is enable for demand-matched make-up as. 

 



Note! 

Connect the degassing lines on the return side of the system upstream 
of the hydraulic switching point. In this manner the permissible 

temperature range of 0° - 90°C is adhered to. 

 
6.4.2

 

L evel dependent "Levelcontrol" make-up mode 

 

Example representation of a multi-tank system with return flow admixture and 

compressor-controlled pressure maintaining station. 

 

 

 

Pressure maintenance station 

Servitec  

Optional equipment and accessories see chapter 4.5 "Optional 
equipment and accessories"
 on page 6  

"WC" make-up line 

 

The "Levelcontrol" operating mode is set in the Customer menu of the Servitec 
controller. This operating mode is used for facilities with pressurisation stations 

and enables flexible operation at constant pressure. 
Demand-matched water make-up takes place depending on the measured water 

level in the expansion vessel of the pressurisation station. The "LIS" pressure 
transducer determines the water level and sends this value to the controller of 

the pressure maintaining station. This sends a 230 V signal to the Servitec 

controller if the water level is too low. Water make-up takes place in a controlled 

manner by monitoring the make-up time and the make-up cycles via the "WC" 

make-up line. 
 

6.5

 

El ectrical connection 

 DANGER 

 

Risk of serious injury or death due to electric shock. 

If live parts are touched, there is risk of life-threatening injuries. 

 

Ensure that the system is voltage-free before installing the device. 

 

Ensure that the system is secured and cannot be reactivated by other 

persons. 

 

Ensure that installation work for the electric connection of the device is 

carried out by an electrician, and in compliance with electrical engineering 

regulations. 

 

 

 

The following descriptions apply to standard systems and are limited to the 

necessary user-provided connections. 
1. 

Disconnect the system from the power source and secure it against 

unintentional reactivation. 

2. 

Remove the cover. 

 

 DANGER Risk of serious injury or death due to electric shock. Some 

parts of the device's circuit board may still be live with 230 V even after the 

device has been physically isolated from the power supply by pulling out of 

the mains plug. Before you remove the covers, completely isolate the 

device controller from the power supply. Verify that the main circuit board 

is voltage-free. 

3. 

Install a screwed cable gland suitable for the respective cable. M16 or M20, 

for example. 

4. 

Thread all cables to be connected through the cable gland. 

5. 

Connect all cables as shown in the terminal diagram. 

   For installer supplied fusing, comply with the connected loads of the 

device , see chapter 5 "Technical data" on page 6 . 

6. 

Install the cover. 

7. 

Connect the mains plug to the 230 V power supply. 

8. 

Activate the system. 

The electrical connection is completed. 
 

 

Summary of Contents for Servitec 35

Page 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Page 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Page 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Page 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Page 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Page 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Page 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Page 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Page 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Page 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Page 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Page 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Page 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Page 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Page 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Page 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Page 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Page 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Page 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Page 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Page 21: ......

Page 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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