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Notes on the operating  manual 

 

 

 

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

English  

 3 

 

 

1

 

Notes on the operating manual 

This operating manual is an important aid for ensuring the safe and reliable 

functioning of the device. 
The operating manual will help you to: 

 

avoid any risks to personnel. 

 

become acquainted with the device. 

 

achieve optimal functioning. 

 

identify and rectify faults in good time. 

 

avoid any faults due to improper operation. 

 

cut down on repair costs and reduce the number of downtimes. 

 

improve the reliability and increase the service life of the device. 

 

avoid causing harm to the environment. 

 
Reflex Winkelmann GmbH accepts no liability for any damage resulting from 

failure to observe the information in this operating manual. In addition to the 

requirements set out in this operating manual, national statutory regulations 

and provisions in the country of installation must also be complied with 

(concerning accident prevention, environment protection, safe and professional 

work practices, etc.). 
This operating manual describes the device with basic equipment and interfaces 

for optional equipment with additional functions. For optional equipment and 

accessories, see chapter 4.5 "Optional equipment and accessories" on page 6 . 
 



Notice! 
Every person installing this equipment or performing any other work at 

the equipment is required to carefully read this operating manual prior 

to commencing work and to comply with its instructions. The manual is 
to be provided to the product operator and must be stored near the 

product for access at any time. 

 

2

 

Liability and guarantee 

The device has been built according to the state of the art and recognised safety 

rules. Nevertheless, its use can pose a risk to life and limb of personnel or third 

persons as well as cause damage to the system or other property. 
It is not permitted to make any modifications at the device, such as to the 

hydraulic system or the circuitry. 
The manufacturer shall not be liable nor shall any warranty be honoured if the 
cause of any claim results from one or more of the following causes: 

 

Improper use of the device. 

 

Unprofessional commissioning, operation, service, maintenance, repair or 

installation of the device. 

 

Failure to observe the safety information in this operating manual. 

 

Operation of the device with defective or improperly installed 

safety/protective equipment. 

 

Failure to perform maintenance and inspection work according to 

schedule. 

 

Use of unapproved spare parts or accessories. 

 
Prerequisite for any warranty claims is the professional installation and 

commissioning of the device. 

 



Note! 

Arrange for Reflex Customer Service to carry out commissioning and 
annual maintenance, see chapter 11.1 "Reflex Customer Service" on 

page 20 

 

3

 

Safety 

3.1

 

Explanation of symbols 

The following symbols and signal words are used in this operating manual.  

 

 DANGER 

 

Danger of death and/or serious damage to health 

 

The sign, in combination with the signal word 'Danger', indicates imminent 

danger; failure to observe the safety information will result in death or 

severe (irreversible) injuries. 

 

 WARNING 

 

Serious damage to health 

 

The sign, in combination with the signal word 'Warning', indicates 

imminent danger; failure to observe the safety information can result in 

death or severe (irreversible) injuries. 

 

 CAUTION 

 

Damage to health 

 

The sign, in combination with the signal word 'Caution', indicates danger; 

failure to observe the safety information can result in minor (reversible) 

injuries. 

 

ATTENTION 

 

Damage to property 

 

The sign, in combination with the signal word 'Attention', indicates a 
situation where damage to the product itself or objects within its vicinity 

can occur. 

 



Note! 
This symbol, in combination with the signal word 'Note', indicates 

useful tips and recommendations for efficient handling of the product. 

 

3.2

 

P ersonnel requirements 

Only specialist personnel or specifically trained personnel may install and 

operate the equipment. 
The electric connections and the wiring of the device must be executed by a 
specialist in accordance with all applicable national and local regulations. 
 

3.3

 

P ersonal protective equipment 

 

 

Use the prescribed personal protective equipment as required (e.g. ear 

protection, eye protection, safety shoes, helmet, protective clothing, protective 

gloves) when working on the system. 
Information on personal protective equipment requirements is set out in the 

relevant national regulations of the respective country of operation. 
 

3.4

 

Intended use 

The device is used in facility systems for stationary heating and cooling circuits. 

The devices may be used only in systems that are sealed against corrosion and 

with the following water types: 

 

Non-corrosive. 

 

Chemically non-aggressive. 

 

Non-toxic. 

Minimise the entry of atmospheric oxygen throughout the facility system and 
into the make-up water. 

 



Note! 
Ensure the quality of the make-up water as specified by national 

regulations. 

  

 For example, VDI 2035 or SIA 384-1. 

 

 



Note! 

 

To ensure fault-free operation of the system over the long-term, 

glycols whose inhibitors prevent corrosion phenomena must 

always be used for systems operating with water/glycol mixtures. 

It must also be ensured that no foam is formed due to the 

substances in the water. Otherwise this could endanger the entire 

function of the vacuum spray pipe degassing as this can lead to 
sedimentation in the vent pipe and therefore leaks. 

 

The specifications of the respective manufacturer are always 

decisive for the specific properties and mixing ratio of the 

water/glycol mixtures. 

 

Types of glycol must not be mixed and the concentration is 

generally to be checked every year (see manufacturer 
information). 

 

3.5

 

Inadmissible operating conditions 

The device is not suitable for the following applications: 

 

Mobile system operation. 

 

Outdoor operation. 

 

For use with mineral oils. 

 

For use with flammable media. 

 

For use with distilled water. 

 

Summary of Contents for Servitec 35

Page 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Page 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Page 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Page 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Page 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Page 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Page 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Page 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Page 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Page 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Page 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Page 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Page 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Page 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Page 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Page 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Page 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Page 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Page 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Page 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Page 21: ......

Page 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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