Reflex Reflexomat Basic RS 90 / 1, Operating Manual

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Contents
2 — English Reflexomat Basic — 20.09.2020 - Rev. A
English
Reflexomat Basic
20.09.2020 - Rev. A
Contents
1 Notes on the operating manual.......................................... 3
2 Liability and guarantee ...................................................... 3
3 Safety ............................................................................... 3
3.1 Explanation of symbols........................................................................... 3
3.1.1 Symbols and notes used ........................................................ 3
3.2 Personnel requirements ......................................................................... 3
3.3 Personal protective equipment ............................................................. 3
3.4 Intended use ............................................................................................ 3
3.5 Inadmissible operating conditions ........................................................ 3
3.6 Residual risks............................................................................................ 3
4 Description of the device ................................................... 4
4.1 Description ............................................................................................... 4
4.2 Overview .................................................................................................. 4
4.3 Identification............................................................................................ 4
4.3.1 Nameplate ............................................................................... 4
4.3.2 Type code ................................................................................ 4
4.4 Function ................................................................................................... 4
4.5 Scope of delivery ..................................................................................... 5
4.6 Optional equipment and accessories .................................................... 5
5 Technical data ................................................................... 5
5.1 Control unit .............................................................................................. 5
5.2 Tanks ......................................................................................................... 5
6 Installation ........................................................................ 5
6.1 Installation conditions ............................................................................ 6
6.1.1 Incoming inspection .............................................................. 6
6.2 Preparatory work ..................................................................................... 6
6.3 Execution .................................................................................................. 6
6.3.1 Positioning .............................................................................. 6
6.3.2 Tank installation ..................................................................... 6
6.3.3 Connection to the facility system ......................................... 6
6.3.4 Connection to an external compressed air line ................... 7
6.3.5 Fitting the level sensor........................................................... 8
6.4 Make-up and degassing variants ........................................................... 8
6.4.1 Function................................................................................... 8
6.5 Electrical connection ............................................................................... 9
6.5.1 Terminal diagram ................................................................... 9
6.5.2 RS-485 interface ..................................................................... 9
6.6 Installation and commissioning certificate ........................................ 10
7 Commissioning ................................................................ 10
7.1 Checking the requirements for commissioning................................. 10
7.2 Reflexomat switching points ............................................................... 10
7.3 Modifying the controller's start routine .............................................. 10
7.4 Venting the vessels ............................................................................... 11
7.5 Filling the tanks with water ................................................................. 11
7.6 Starting Automatic mode ..................................................................... 11
8 Operation ........................................................................ 11
8.1 Operating modes .................................................................................. 11
8.1.1 Automatic mode................................................................... 11
8.1.2 Manual mode ........................................................................ 11
8.1.3 Stop mode ............................................................................. 12
9 Controller ........................................................................ 12
9.1 Operator panel ...................................................................................... 12
9.2 Configuring settings in the controller ................................................. 12
9.2.1 Default settings .................................................................... 13
9.2.2 Messages ............................................................................... 14
10 Maintenance .................................................................... 15
10.1 Maintenance schedule.......................................................................... 16
10.2 Checking switching points ................................................................... 16
10.3 Cleaning ................................................................................................ 16
10.3.1 Cleaning the tanks................................................................ 16
10.3.2 Cleaning the dirt trap ........................................................... 17
10.4 Inspection .............................................................................................. 17
10.4.1 Pressure-bearing components............................................ 17
10.4.2 Inspection prior to commissioning..................................... 17
10.4.3 Inspection intervals .............................................................. 17
11 Disassembly ..................................................................... 17
12 Annex .............................................................................. 17
12.1 Reflex Customer Service ....................................................................... 17
12.2 Conformity and standards.................................................................... 17
12.3 Guarantee .............................................................................................. 17