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Redexim RINK DS 3800, Operating Instructions And Spare Parts Book

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Redexim RINK DS 3800 Operating Instructions And Spare Parts Book Download Page 13

 

DS3800 

 

- 13 -

 

Service shaft (every 100 operating hours) 

 

 

Maintenance  work  on  the  shaft  may  only  be  carried  out  by  authorised 
personnel. 

 

-  Tighten the wheel nuts. 

 

-  Check wheel hub clearance and adjust if necessary. 

 

Tensioning conveyor belt (if slipping) 

 
-  Release counter nut (13) on both sides. 

 

-  Tighten nut (14) on both sides evenly, clockwise, each ½ turn, gradually.  

 

-  Tighten counter nut (13) on both sides. 

 
 
 

Too much tension will shorten the service life of the conveyor belt! 

 
 

 

Fig.7: Tensioning the conveyor belt 

13

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Summary of Contents for RINK DS 3800

Page 1: ...RUCTIONS CAREFULLY BEFORE OPERATING THE MACHINE 1832 English 933 120 417 Kwekerijweg 8 3709JA Zeist The Netherlands T 31 306933227 F 31 306933228 E verti drain redexim com www redexim com Operating instructions and spare parts book RINK Model DS 3800 Serial number Original operating manual ...

Page 2: ... pattern 10 CARE and MAINTENANCE 11 Lubricate bearings with multipurpose grease after every 50 hours of operation 11 Change oil of the conveyor belt transmission every 100 operating hours 12 Adjusting overpressure and throttle valve 12 Service shaft every 100 operating hours 13 Tensioning conveyor belt if slipping 13 Removing and installing conveyor belt 14 Tensioning the conveyor belt after insta...

Page 3: ...erating manual the general safety and accident prevention regulations must be observed When using public roads the respective provisions StVZO apply The spreader may only be carried on public roads if registered to do so TÜV s full report and necessary additional safety devices lighting wheel chocks are available on request Giving other people a ride is not allowed Climbing onto the loading bridge...

Page 4: ...ective equipment in accordance with applicable health and safety regulations On the DS3800 RINK disc spreader a noise of 74 dB a develops in the immediate vicinity of the machine Wear certified hearing protection when working with the machine Adjustment and repair work may only be carried out by authorised personnel Before carrying out any repairs to the hydraulic system make sure it is depressuri...

Page 5: ...terial can therefore be precisely metered Spread width or spread rate can be determined by driving speed spreading plate and conveyor belt speed TECHNICAL DATA Dimensions of the DS3800PB RINK disc spreader Length 5 20 m Width 2 45 m Height 2 25 m Load quantity 3 8 m3 Weights permissible total weight 8000 kg permissible axle load 7000 kg permissible total load 1000 kg Empty weight 1800 kg Spreading...

Page 6: ...cessary Check the tyre pressure If the RINK DS3800 disc spreader is to be used on public roads the licence plate must be mounted on the rear left on the bracket provided Only possible after approval and registration Check lighting system Check these points again after the first drive under load ...

Page 7: ...il temperature will affect the spreading power Before starting work check the oil level on the hydraulic tank middle of inspection glass The hydraulic system is filled with Plantosyn 3268 ECO hydraulic oil at the factory Too little oil can damage or destroy the hydraulic pump Attach the seven pin plug of the lighting system to the towing vehicle See page 17 Fig 10 Fully crank up the jockey wheel t...

Page 8: ...gate 6 and then after a short delay the conveyor belt is activated Before starting work preselect gate position AG see page 10 Control elements 1 Speed controller of conveyor belt 2 Speed controller of spreading discs 3 Return line 4 Pressure hose 5 Valve actuation for conveyor belt and gate 6 Gate see page 10 Fig 2 7 Guide plate see page 11 Fig 3 Fig 1 Control elements 5 2 4 3 1 ...

Page 9: ...yor belt regulator 1 the speed of the spreading discs regulator 2 the opening AD of the automatic gate 6 Spreading table Spreading rate Spreading disc Conveyor belt Slide position Spread width Controller 2 Controller 1 Gate 6 Slightly 8 10 8 10 A 10 m Middle 6 7 8 10 B 8 m Thick 4 8 10 C D 4 m Fig 2 Control elements B A 6 D C ...

Page 10: ... controller 2 see page 9 Fig 1 Adjusting the opening A G of the automatic gate 6 see page 10 Fig 2 Increasing or decreasing the driving speed When using very moist material and large spreading thickness the guide plate 7 can be removed from the spreader using nut M8 Fig 3 Fig 3 Spreader Disc setting for uneven spreading pattern Rotating the spreading disks The mechanical shovels 8 can be adjusted ...

Page 11: ...se after every 50 hours of operation 1 Bearings on both sides of the spreading disc 2 Bearings on both sides of the rear conveying shaft 3 Bearings on both sides of the front conveying shaft Bearings without grease nipples are maintenance free Fig 5 Lubrication points 1 2 3 ...

Page 12: ...a danger to the environment please dispose in an environmentally friendly manner Fig 6 Transport gear Adjusting overpressure and throttle valve Pressure relief valve 10 can be adjusted precisely on the hexagon socket Fig 6 Throttle valve 9 Fig 6 for regulating the slide 6 see page 10 Fig 2 Only make adjustments when the machine is empty Only turn the throttle valve until the gate opens If set inco...

Page 13: ...eel nuts Check wheel hub clearance and adjust if necessary Tensioning conveyor belt if slipping Release counter nut 13 on both sides Tighten nut 14 on both sides evenly clockwise each turn gradually Tighten counter nut 13 on both sides Too much tension will shorten the service life of the conveyor belt Fig 7 Tensioning the conveyor belt 13 14 ...

Page 14: ...in reverse Fig 8 Removing and installing conveyor belt Tensioning the conveyor belt after installation When the conveyor belt is relaxed mark a length of 1000 mm on both sides of the conveyor belt Tighten the conveyor belt evenly on both sides using the two tension screws see page 14 until the marked length is stretched to a maximum of 1003 mm Run in the conveyor belt for approx 30 minutes until i...

Page 15: ...o middle of sight glass 3A 70l Screw in the filler plug using a new gasket This is a closed hydraulic circuit To prevent any contamination the oil filter 4A must be replaced every 100 operating hours Change filter after every 100 operating hours Unscrew oil filter 4A and replace with new oil filter Used oil poses a danger to the environment please dispose in an environmentally friendly manner Fig ...

Page 16: ...ven pin plug Short description Function Cable colour L Flashing light on the left yellow 54g Battery of towing vehicle 31 Mass White R Flashing light on the right Green 58R Tail light on the right Brown 54 Brake light Red 58L Tail light on the left black Fig 10 Connection diagram of the 7 point plug ...

Page 17: ...r speed set too slow Conveyor belt speed too high Reduce the gate opening See page 9 and 10 Increase spreading speed using a controller 2 see page 9 and 10 Reduce conveyor belt speed using the controller 1 See page 9 and 10 Uneven spreading pattern Spreading disks are set incorrectly Set the spreading discs 8 correctly See page 11 Uneven flow rate Conveyor belt speed too slow Increase conveyor bel...

Page 18: ...ickly always specify the following data with each order VIN or ID number Year of manufacture if available Part number from the respective spare parts list Designation Order number Example of order 720913 2009 11 Conveyor belt 10726 VIN Year of manufacture Part no Designation Order no ...

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