Red-D-Arc E300 3+2 Service Manual Download Page 7

TROUBLESHOOTING

7

WARNING:

•  Have qualified personnel do the troubleshooting work. Turn the engine off before working inside the machine. In some

cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary
and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working
near moving parts.

•  Do not put your hands near the engine fan. If a problem cannot be corrected by following the instructions, take the

machine-to the nearest Red-D-Arc Location.

TROUBLE

CAUSE

WHAT TO DO

1. Welder does not start

No input power.

Check power switch.

Note: It is normal for the
Fan not to run when machine

Check lines voltage.

is cold.

Check power supply and connections.

2. Welder has not output.

Remote control switch is in ‘ON’ position

Put remote switch in ‘OFF’ position.

with no remote OCV=OV.

3. Welder has abnormal arc.

Defective SCR.

Check OCV. If low check for defective SCRs.
Also check all connections.

Defective PC board.

Check OCV. If low check for defective PC board.
Also check all connections.

Summary of Contents for E300 3+2

Page 1: ...E300 3 2 Electric Welder Service Manual SVM_E300 3 2 Stick Mig Capability Welding Excellence Modular Construction Environment Protected 2 000 Watt AC Power for Tools...

Page 2: ...as and other irritating products c Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is...

Page 3: ...and handtight except when the cylinder is in use or connected for use g Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication P 1 Precautions for Safe...

Page 4: ...he short circuit arc current and produces an increase of amperage when the arc is shortened Strong arc force is best suited for use with 6010 electrodes where there is a tendency for sticking especial...

Page 5: ...imum output The output circuit is protected with circuit breakers Power tools should always be grounded to the welded frame unless they are protected by an approved system of double insulation MAINTEN...

Page 6: ...akes the arc more forceful and prevents sticking When a smoother arc is desired use less arc force 10 Arc force on off switch 11 Hot start on off switch When the switch is on a boost of current is app...

Page 7: ...f a problem cannot be corrected by following the instructions take the machine to the nearest Red D Arc Location TROUBLE CAUSE WHAT TO DO 1 Welder does not start No input power Check power switch Note...

Page 8: ...ASSEMBLY 8 MISCELLANEOUS ASSEMBLY SERIAL s 0880 AND ABOVE...

Page 9: ...ide Bracket 2 15 086 23 Heatsink 4 14 752 24 Lower Bracket 1 15 083 25 SCR diode IR 171RC40 6 905 26 Inside Bracket 2 14 754 27 Zenamic 6 12 736 28 Insulator 3 954 29 Shunt 1 14 899 30 Control panel f...

Page 10: ...53 Tie rod 6 17 507 54 Nut 6 17 508 55 Circuit breaker support 1 16 305 56 Left heatsink 1 17 509 57 Right heatsink 1 17 510 58 Washer 3 14 270 59 Rubber protection cover 3 14 658 60 Plate 1 17 824 6...

Page 11: ...WIRING DIAGRAMS 11 PRIMARY WIRING DIAGRAM...

Page 12: ...12 WIRING DIAGRAMS WIRING DIAGRAM...

Page 13: ...WIRING DIAGRAMS 13 WIRING DIAGRAM WITH OPTIONAL TIG PC BOARD...

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