Red-D-Arc E300 3+2 Service Manual Download Page 5

OPERATION

5

TABLE 2

RECOMMENDED COPPER CABLE SIZES 

AT 60% DUTY CYCLE

Cable Sizes for Combined Length 

of Electrode Plus Work Cable

Machine Size

in Amps

Up to 200 ft.

200 to 250 ft.

250

1

1/0

CONTROL OF WELDING CURRENT

There is one continuous current control which gives you complete
adjustment of current from minimum to maximum. For local control
make sure the remote control switch is in the "off' position. There is
also the possibility of installing a remote control. To control at a
distance the remote control switch must be in the "on" position.

There is also an Arc Force control which produces an increase of
amperage when the arc length is shortened, such as in a tight groove
or in pipe welding. This control provides more arc force and
eliminates the tendency of snuffing out the arc.

AUXILIARY POWER

Your E300 3+2 is equipped with AC auxiliary power.

The AC unit provides a Duplex 120Volt receptacle and 2KW of
maximum output. The output circuit is protected with circuit
breakers.

Power tools should always be grounded to the welded frame unless
they are protected by an approved system of double insulation.

MAINTENANCE

Have qualified personnel do the maintenance work. Turn the
engine off before working inside the machine. In some cases it
may be necessary to remove safety guards to perform required
maintenance. Remove guards only when necessary and replace
them when the maintenance requiring their removal is complete.
Always use the greatest care when working near moving parts.

Do not put your hands near the engine or generator fan. If a
problem cannot be corrected by following the instructions, take
the machine to the nearest 

RED-D-ARC

location.

GENERAL INSTRUCTIONS

1. Blow out the welder and controls with an air hose at least once

every two months. In particularly dirty locations, this cleaning may
be necessary once a week. Use low pressure air to avoid driving
dirt into the insulation.

WARNING: Uncovered rotating equipment can be dangerous.

Use care so your hands, hair, clothing or tools do not
catch in the rotating parts.

Summary of Contents for E300 3+2

Page 1: ...E300 3 2 Electric Welder Service Manual SVM_E300 3 2 Stick Mig Capability Welding Excellence Modular Construction Environment Protected 2 000 Watt AC Power for Tools...

Page 2: ...as and other irritating products c Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is...

Page 3: ...and handtight except when the cylinder is in use or connected for use g Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication P 1 Precautions for Safe...

Page 4: ...he short circuit arc current and produces an increase of amperage when the arc is shortened Strong arc force is best suited for use with 6010 electrodes where there is a tendency for sticking especial...

Page 5: ...imum output The output circuit is protected with circuit breakers Power tools should always be grounded to the welded frame unless they are protected by an approved system of double insulation MAINTEN...

Page 6: ...akes the arc more forceful and prevents sticking When a smoother arc is desired use less arc force 10 Arc force on off switch 11 Hot start on off switch When the switch is on a boost of current is app...

Page 7: ...f a problem cannot be corrected by following the instructions take the machine to the nearest Red D Arc Location TROUBLE CAUSE WHAT TO DO 1 Welder does not start No input power Check power switch Note...

Page 8: ...ASSEMBLY 8 MISCELLANEOUS ASSEMBLY SERIAL s 0880 AND ABOVE...

Page 9: ...ide Bracket 2 15 086 23 Heatsink 4 14 752 24 Lower Bracket 1 15 083 25 SCR diode IR 171RC40 6 905 26 Inside Bracket 2 14 754 27 Zenamic 6 12 736 28 Insulator 3 954 29 Shunt 1 14 899 30 Control panel f...

Page 10: ...53 Tie rod 6 17 507 54 Nut 6 17 508 55 Circuit breaker support 1 16 305 56 Left heatsink 1 17 509 57 Right heatsink 1 17 510 58 Washer 3 14 270 59 Rubber protection cover 3 14 658 60 Plate 1 17 824 6...

Page 11: ...WIRING DIAGRAMS 11 PRIMARY WIRING DIAGRAM...

Page 12: ...12 WIRING DIAGRAMS WIRING DIAGRAM...

Page 13: ...WIRING DIAGRAMS 13 WIRING DIAGRAM WITH OPTIONAL TIG PC BOARD...

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