Red-D-Arc E300 3+2 Service Manual Download Page 3

SAFETY

3

AWS F4.1-80 from the American Welding Society.

e.

Vent hollow castings or containers before heating, cutting or
welding. They may explode.

f.

Also see items 6c and 9c.

6. For Welding in General.
a.

Droplets of molten slag and metal are thrown or fall from the
welding arc. Protect yourself with oil free protective garments
such as leather gloves, heavy shirt, cuffless trousers, high shoes
and a cap over your hair. Wear ear plugs when welding out of
position or in confined places. Always wear safety glasses when
in a welding area. Use glasses with side shields when near slag
chipping operations.

b.

Keep all equipment safety guards, covers and devices in position
and in good repair. Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other moving parts when start-
ing, operating or repairing equipment.

c.

Be sure the work cable is connected to the work as close to the
welding area as practical. Work cables connected to the building
framework or other locations some distance from the welding
area increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits.
This can create fire hazards or overheat lifting chains or cables
until they fail.

7. For Gas-Shielded Arc Welding.
a.

Use only compressed gas cylinders containing the correct shield-
ing gas for the process used and properly operating regulators
designed for the gas and pressure used. All hoses, fittings, etc.
should be suitable for the application and maintained in good
condition.

b.

Always keeps cylinders in an upright position securely chained
to an undercarriage or fixed support.

c.

Cylinders should be located:

Away from areas where they may be struck or subjected to
physical damage.

A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.

d.

Never allow the electrode, electrode holder, or any other electri-
cally "hot" parts to touch a cylinder.

e.

Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.

f.

Valve protection caps should always be in place and handtight
except when the cylinder is in use or connected for use.

g.

Read and follow the instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 "Precautions for
Safe Handling of Compressed Gases in Cylinders" available
from the Compressed Gas Association, 1235 Jefferson Davis

Highway, Arlington, VA 22202.

8. For Electrically Powered Equipment.
a.

Turn off input power using the disconnect switch at the fuse box
before working on the equipment.

b.

Make the electrical installation in accordance with the 
National Electrical Code, all local codes and the manufacturer's 
recommendations.

c.

Properly ground the equipment in accordance with the National
Electrical Code and the manufacturer's recommendations.

9. For Engine Powered Equipment.
a.

Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.

b.

Operate the internal combustion engines in open, well ventilated
areas or vent the engine exhaust fumes outdoors.

c.

Do not add the fuel near an open flame, welding arc or when the
engine is running. Stop the engine and, if possible, allow it to
cool when refuelling to prevent spilled fuel from vaporizing on
contact with hot engine parts and igniting. Do not spill fuel
when filling tank. If fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

d.

In some cases it may be necessary to remove safety guards to
perform required maintenance. Remove guards only when nec-
essary and replace them when the maintenance requiring their
removal is complete. Always use the greatest care when working
near moving parts.

e.

Do not put your hands near the engine fan. Do not attempt to
override the governor or idler by pushing on the throttle control
rods while the engine is running.

f.

To prevent accidentally starting gasoline engines while turning
the engine or welding generator during maintenance work, dis-
connect the spark plug wires, distributor cap or magneto wire as
appropriate.

g.

To avoid scalding, do not remove the radiator pressure cap when
the engine is hot.

For more detailed information it is strongly recommended that you
purchase a copy of "Safety in Welding & Cutting - ANSI Standard
249.1" from the American Welding Society, P.O. Box 351040 Miami,
Florida 33135.

Summary of Contents for E300 3+2

Page 1: ...E300 3 2 Electric Welder Service Manual SVM_E300 3 2 Stick Mig Capability Welding Excellence Modular Construction Environment Protected 2 000 Watt AC Power for Tools...

Page 2: ...as and other irritating products c Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is...

Page 3: ...and handtight except when the cylinder is in use or connected for use g Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication P 1 Precautions for Safe...

Page 4: ...he short circuit arc current and produces an increase of amperage when the arc is shortened Strong arc force is best suited for use with 6010 electrodes where there is a tendency for sticking especial...

Page 5: ...imum output The output circuit is protected with circuit breakers Power tools should always be grounded to the welded frame unless they are protected by an approved system of double insulation MAINTEN...

Page 6: ...akes the arc more forceful and prevents sticking When a smoother arc is desired use less arc force 10 Arc force on off switch 11 Hot start on off switch When the switch is on a boost of current is app...

Page 7: ...f a problem cannot be corrected by following the instructions take the machine to the nearest Red D Arc Location TROUBLE CAUSE WHAT TO DO 1 Welder does not start No input power Check power switch Note...

Page 8: ...ASSEMBLY 8 MISCELLANEOUS ASSEMBLY SERIAL s 0880 AND ABOVE...

Page 9: ...ide Bracket 2 15 086 23 Heatsink 4 14 752 24 Lower Bracket 1 15 083 25 SCR diode IR 171RC40 6 905 26 Inside Bracket 2 14 754 27 Zenamic 6 12 736 28 Insulator 3 954 29 Shunt 1 14 899 30 Control panel f...

Page 10: ...53 Tie rod 6 17 507 54 Nut 6 17 508 55 Circuit breaker support 1 16 305 56 Left heatsink 1 17 509 57 Right heatsink 1 17 510 58 Washer 3 14 270 59 Rubber protection cover 3 14 658 60 Plate 1 17 824 6...

Page 11: ...WIRING DIAGRAMS 11 PRIMARY WIRING DIAGRAM...

Page 12: ...12 WIRING DIAGRAMS WIRING DIAGRAM...

Page 13: ...WIRING DIAGRAMS 13 WIRING DIAGRAM WITH OPTIONAL TIG PC BOARD...

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