RE
3.1 Periodic Maintenance Chart
1
Vehicle washing & Cleaning
CL
CL
CL
CL
CL
CL
CL
CL
2
Clean/Replace air filter element & ‘O’ ring
CL
CL
CL
CL
R
CL
CL
CL
Replace after every 20K km
3
Check all lights for working
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
Switches, indicators etc
4
Clean oil strainer
CL
CL
Clean after every 20k km
5
Check/adjust st. column Race &lock nut
C,A
C,A,L
C,A,L
C,A,L
Tighten to torque every 10K km
6
Check & adjust idling RPM
C,A
C,A
C,A
C,A
7
Check fuel Pipe
C,R
C,R
C,R
C,R
8
Check Battery electrolyte level & top up
C,T
C,T
C,T
C,T
9
Check CV shaft bellows crack, Change if required
C,R
C,R
C,R
C,R
C,R
C,R
C,R
10 Do Tyre rotation (seq.1 & seq.2)
RT
RT
RT
RT
RT
RT
RT
"Seq 1 at 5k,15k,25k....km
seq 1 seq 2 seq 1 seq 2 seq 1 seq 2 seq 1 Seq 2 at 10k,20k,30k....km
11 Engine mouting bolts- loosen and retighten
C,A
C,A
C,A
C,A
C,A
C,A
Engine mtg- 5K,
12 Drain water from fuel filter/Replace fuel filter
CL
R
CL
Drain every 10k & R after every 20K km
13 Replace oil filter element
R
R
R
Replace after every 10K km
14 Check and adjust control cables if required
C,A
C,A
C,A
15 Check and adjust valve clearance
C,A
C,A
C,A
16 Check front/rear shock absorber for leakage
C,R
C,R
C,R
17 Check air filter duct & replace if required
C,R
C,R
C,R
After every 10k
18 Check & top up brake fluid
C,T
C,T
C,T
Replace after every 40,000 km
19 Check brake liner wear, replace if required
C
R
After every 30,000 km
20 Inspect oil cooler pipe replace if required
CL,R
21 Check injector for pressure and spray pattern
C,A,R
After every 20K km
22 Clean oil cooler with water spray
CL
CL
CL
After every 10K km
RECOMMENDED ODOMETER READING km
10K
5K
1K
15K
20K
25K
30K
35K
Sr.
No.
Operation
CL : Clean C : Check A : Adjust T : Top up R : Replace RT : Rotation
46