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SPECTRUM INSTALLATION AND OPERATING INSTRUCTIONS

Page 17

20

     190
     350
     730
   1100
   2100
   3300
   5900
12,000

3/4"

1"

1 1/4"
1 1/2"

2"

2 1/2"

3"
4"

10

   

278

     520
   1050
   1600
   3050
   4800
   8500
17,500

GAS SUPPLY PIPING

WARNING: Check the boiler/water heater rating
plate to make sure that the boiler/water heater is
for the type of gas that will be used. If it isn’t, do
not connect the boiler/water heater to the gas
supply. Gas supply piping must be in accordance
with the National Fuel Code, ANSI Z223.1-latest
revision or applicable provisions of the local
building codes. Canadian Installations must
comply with CAN/CGA B149.1 or .2 Installation
Code. Failure to comply with this warning can
result in extensive property damage, severe
personal injury or death!

The Spectrum boiler/water heaters come from the
factory ready to be piped to the gas supply. If for any
reason the boiler/water heater is not for the type of gas
available at the installation site, call the nearest RBI
representative to resolve the problem.

NOTE: A minimum gas supply pressure of 5 in,

127 mm

 W.C. natural or 12 in, 

305 mm

 W.C. propane

and maximum 14 in, 

356 mm 

W.C. natual or propane,

must be available at the safety shutoff valve inlet
with the unit(s) operating.

Table 9 should be used to ensure that the gas supply
piping is sized properly. If more than one appliance is
supplied by the same supply pipe, the piping must be
sized based on the maximum possible demand. Do not
neglect the pressure drop due to pipe fittings. Table 9
should be used in conjunction with Table 10 to ensure
that the gas supply piping has the capacity to meet the
demand.

30

  

152

  

285

  590
  890
1650
2700
4700
9700

Maximum gas volume of pipe, (ft

3

/hr)

Pipe length in feet

Table 9 - Gas Pipe Capacity

Nominal

Iron Pipe
Size, (in)

Maximum pipe capacity in ft

3

/hr based on 0.60 specific gravity gas

at a pressure of 0.5 psig or less and a 0.3" W.C. pressure drop.

50

  

115

  

215

  440
  670
1270
2000
3600
7400

60

  

105

  

195

  400
  610
1150
1850
3250
6800

80

  

  90

  

170

  350
  530
  990
1600
2800
5800

100

   79

  150
  305
  460
  870
1400
2500
5100

150

    64
  120
  250
  380
  710
1130
2000
4100

Note: Multiply the gas volume by 0.62 for propane flow capacity in ft

3

/hr.

Multiply the propane flow capacity by 2500 Btu/ft

3

 to determine the propane Btu/hr

capacity for a given pipe size and length.

Figure 10 depicts the proper way to connect the
boiler/water heater to the gas supply piping. The manual
shut-off valve MUST be installed in the supply piping. It
should be installed 

5 ft

1.5 m above the floor where

required by local codes. Provide a sediment trap at the
bottom of the vertical section of the gas supply pipe
upstream of the gas controls.

A ground joint union should be installed between the
boiler gas controls and the supply piping. Each of these
items are needed to ensure long life and ease of
servicing. Always use a pipe sealant that is suitable for
use with LP gas.

Figure 10 - Gas Supply Piping

CAUTION: Always use a wrench on the gas valve
body when making gas connections to it. Never
over-tighten the piping entering the gas valve body
or gas valve failure may result!

Equivalent of pipe length (ft)

Nominal

Iron Pipe

Size, (in)

Gas

Cock

2

Gate

Valve

2

Tee

1

90

°

Elbow

Type of pipe fitting

1"

1 1/4"
1 1/2"

2"

2 1/2"

3"
4"

  5.2
  6.9
  8.0
10.3
12.3
15.3
15.3

0.6
0.8
0.9
1.2
1.4
1.8
1.8

1.5
1.9
2.3
3.0
3.7
4.5
4.5

Notes: 1. For flow through branch.

   2. For flow at full open.

Table 10- Equivalent Pipe Length Chart

2.6
3.5
4.0
5.2
6.2
7.7
7.7

40

  130
  245
  500
  760
1450
2300
4100
8300

RIOM-47

Summary of Contents for SB

Page 1: ...in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the...

Page 2: ...ter To obtain the safe dependable efficient operation and long life for which this heating boiler water heater was designed these instructions must be read understood and followed The Spectrum finned...

Page 3: ...will support the weight of the boiler water heater NOTE The Spectrum may be installed directly on combustible flooring only if RBI supplied special floor pan is used but never on carpeting see Table 2...

Page 4: ...n 3 in 76 mm from the top of the enclosure The bottom opening must be within 12 in 305 mm of but not less than 3 in 76 mm from the bottom of the enclosure Where directly communicating with the outdoor...

Page 5: ...onry chimney must be performed to ensure that the chimney is clean properly constructed lined and sized Exterior masonry chimneys should not be used unless properly lined to prevent condensation and d...

Page 6: ...ef opening after 5 minutes of main burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe Faire fonctionner le br leur principal pendant 5 min ensuite d terminer s...

Page 7: ...INSTALLATION AND OPERATING INSTRUCTIONS Page 7 Figure 1 Vertical Venting with a Metal Chimney System and Inside Air Figure 2 Vertical Venting using a Masonry Chimney and Inside Air 10 FT 3 1m RIOM 51...

Page 8: ...flow rates see Table 7 or 8 Return water temperatures below 110 F 43 C will result in heat exchanger damage from excessive condensation voiding the manufacturer s warranty see Primary Secondary Piping...

Page 9: ...tem An expansion tank must be installed close to the boiler on the suction side of the system pump Primary Secondary Piping Boilers connected to heating systems using zone valves zone pumps or systems...

Page 10: ...Drop T 30 F T 16 7 C Note Unit equipped with 4 pass headers see Table 8 Flow Rate 100 150 200 250 300 350 400 16 4 24 6 32 4 40 5 49 8 0 34 0 94 1 92 3 46 5 89 1 0 1 6 2 0 2 6 3 1 1 0 2 8 5 7 10 2 17...

Page 11: ...lers furnished with factory mounted outlet water temperature gauge 4 Boiler pump purging required Use terminals supplied Notice These drawings show suggested piping configuration and valving Check wit...

Page 12: ...lobe Valve Balance Valve Balance Valve 1 5 H 15 Rev 2 5 Secondary loop pipe diameter must be sized large enough to handle maximum flow through all units NOTES 1 Boiler circuit piping must be sized lar...

Page 13: ...he boiler When a boiler is connected to a heating coil that may be exposed to refrigerated air from an air handling device the piping system must be equipped with flow control valves or some other aut...

Page 14: ...xchanger The cupro nickel heat exchanger allows for 100 GPM 6 3 L s 2 pass heat exchanger and 50 GPM 3 2 L s 4 pass heat exchanger SeeTable 7B Cold Water Supply The cold water supply must be piped to...

Page 15: ...SPECTRUM INSTALLATION AND OPERATING INSTRUCTIONS Page 15 Table 7B Spectrum Pumping Performance Requirement Table Table 7A Spectrum Heat Exchanger Selection Graph...

Page 16: ...ay locate remote aquastat well in lower 1 3 of tank Install bulb with heat sensing compound 3 Thermal expansion tank may be required check local codes 4 When using optional factory mounted pump max pi...

Page 17: ...00 9700 Maximum gas volume of pipe ft3 hr Pipe length in feet Table 9 Gas Pipe Capacity Nominal Iron Pipe Size in Maximum pipe capacity in ft3 hr based on 0 60 specific gravity gas at a pressure of 0...

Page 18: ...alled to prevent increase creep of gas pressure when the units are not operating This pressure regulator supplied by others may be installed at the service entrance to each unit or a master regulator...

Page 19: ...water pump is used adjust to maintain a minimum 12 psig 82 7 kPa system pressure Open the system bleed and drain valves one at a time to purge the air trapped in the heating system piping With the boi...

Page 20: ...kwise to PILOT 9 Push in control knob all the way and hold in Immediately light the pilot with a match Continue to hold the control knob in for about one 1 minute after the pilot is lit Re lease knob...

Page 21: ...el 6 Push in gas control knob slightly and turn clockwise to OFF 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety inf...

Page 22: ...than 5 adjust it according to steps 1 through 4 Input Rate Natural Gas Gas appliances are rated based on sea level operation with no adjustment required at elevations up to 2000 ft 610 m At elevations...

Page 23: ...ine silica materials that have been identified as carcinogenic or possi bly carcinogenic to humans when inhaled AVERTISSMENT Une instqallation un r glage une r paration ou un entretien non comforme au...

Page 24: ...dication of low water flow through the system 2 A damaged heat exchanger must be replaced and the condition that caused the damage resolved before the boiler water heater is returned to service Vent S...

Page 25: ...SPECTRUM INSTALLATION AND OPERATING INSTRUCTIONS Page 25 4 21 1 22 29 26 27 6 28 25 15 16 24 12 4 3 10 8 20 2 5 36 35 31 19 18 9 7 17 11 23 30 37 34 33 32 14 13 Figure 14 Replacement Parts...

Page 26: ...Front Panel 03 0894 1 03 0895 1 03 0896 1 03 0897 1 03 0898 1 03 0899 1 03 0900 1 Combustion Chamber Side Panel Left Right 03 0901 2 2 2 2 2 2 2 2 Rear Refractory Panel 05 0035 1 05 0036 1 05 0037 1 0...

Page 27: ...70 1257 1 70 1258 1 70 1259 1 70 1260 1 70 1261 1 70 1262 1 8 Jacket Rear Panel 03 0749 1 03 0750 1 03 0751 1 03 0752 1 03 0753 1 03 0754 1 03 0755 1 9 Draft Hood Assembly 70 1272 1 70 1273 1 70 1274...

Page 28: ...123 1 09 0124 1 1 09 0125 1 09 0126 1 17 Jacket Top Panel 03 0741 1 03 0742 1 03 0743 1 03 0744 1 03 0745 1 03 0746 1 03 0747 1 NS Jacket Top Panel Outdoor 70 1205 1 70 1206 1 70 1207 1 70 1208 1 70 1...

Page 29: ...ader Bronze 01 0011S 1 1 1 1 1 1 1 NS Return Header Bronze 4 Pass 01 0011 1S 1 1 1 1 1 1 1 23 Inlet Outlet Cover Outdoor 03 0734 1 1 1 1 1 1 1 24 Return Cover Outdoor 03 0737 1 1 1 1 1 1 1 NS Heat Exc...

Page 30: ...1 1 1 1 33 High Limit Operator Knob 14 0120 1 1 1 1 1 1 34 Light Package 40 0052 1 1 1 1 1 1 35 Relay 24V AC 15 0113 1 1 1 1 1 1 36 Terminal Block 2P 48 0151 1 1 1 1 1 1 Terminal Block 4P 48 0152 1 1...

Page 31: ...NS Power Venting Wiring 30 0787 1 1 1 1 1 1 NS Induced Draft Kit HS1 12 0009BK 1 1 1 1 Induced Draft Kit HS2 12 00010BK 1 1 NS Vent Termination Hood 4 09 0134 1 1 1 1 Vent Termination Hood 6 09 0112...

Page 32: ...260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782...

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