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Finned copper tube gas boilers & water heaters – Boiler Manual
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If the information in this manual is not followed
exactly, a fi re or explosion may result causing property,
personal injury or loss of life.
Do not store or use gasoline or other fl ammable vapors
and liquids in the vicinity of this or any other applianc
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch. Do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re
department.
Installation and service must be performed by a qualifi ed
installer, service agency or the gas supplier.
Assurez-vous de bien suivre les instructions données
dans cett e notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter tout dommoge
matériel, toute blessure ou la mort
Ne pas entreposer ni utiliser d’essence ou ni d’autres
vapeurs ou liquides infl ammables à proximité de cet
appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur; ne pas vous servir
des téléphones se trouvant dans le bâtiment.
• Appelez immédiatement votre fournisseur de gas depuis
un voisin. Suivez les intructions du fournisseur.
• Si vous ne purvez rejoindre le fournisseur, appelez le
service des incendies.
L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifi é ou par le
fournisseur de gaz.
Failure to properly vent this unit can cause excessive
amounts of carbon monoxide resulting in severe
personal injury or death!
DESIGNED AND TESTED ACCORDING TO A.S.M.E.
BOILER AND PRESSURE VESSEL CODE, SECTION
IV FOR A MAXIMUM ALLOWABLE WORKING PRES-
SURE OF 160 PSI,
1103 kPa
WATER.
BEFORE YOU START . . . . . . . . . . . . . . . . . . . . 2
RATINGS & CAPACITIES . . . . . . . . . . . . . . . . . . 3
BOILER/WATER HEATER LOCATION . . . . . . . . . . . . 3
COMBUSTION AIR & VENTILATION . . . . . . . . . . . . . 3
GENERAL VENTING GUIDELINES. . . . . . . . . . . . . . 5
OUTDOOR VENTING . . . . . . . . . . . . . . . . . . . . . 10
GENERAL PIPING REQUIREMENTS . . . . . . . . . . . . 11
HEATING SYSTEM PIPING . . . . . . . . . . . . . . . . . 12
DOMESTIC WATER SUPPLY PIPING . . . . . . . . . . . . 16
GAS SUPPLY PIPING . . . . . . . . . . . . . . . . . . . . 20
ELECTRICAL WIRING . . . . . . . . . . . . . . . . . . . . 21
GENERAL OPERATION . . . . . . . . . . . . . . . . . . . 22
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . 24
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . 25
CHECKING & ADJUSTMENTS. . . . . . . . . . . . . . . . 26
HEATNET FIELD WIRING . . . . . . . . . . . . . . . . . . 28
CONTROL DESCRIPTION . . . . . . . . . . . . . . . . . . 28
DIAGNOSTIC . . . . . . . . . . . . . . . . . . . . . . . . . 31
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 33
TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . 33
REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . 34
START-UP SHEET . . . . . . . . . . . . . . . . . . . . . . 40
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . 43
BEFORE YOU START
Th is manual covers the application, installation, operation and
maintenance of a Futera Series fi nned copper heating boiler/water
heater/pool heater.
To obtain the safe, dependable, effi cient operation and long life
for which this heating boiler/water heater was designed, these
instructions must be read, understood and followed.
Th e Futera Series fi nned copper heating boiler/water heaters have
been design certifi ed by CSA for use with natural and propane gas
under the latest revision of ANSI-Z21.10.3/CSA 4.3, Gas Water
Heaters, ANSI-Z21.13/CSA 4.9, Gas-Fired Low Pressure Steam
and Hot Water Boilers ANSI-Z21.56/CSA 4.7 Gas Fired Pool
Heaters and CAN1-3.1, Industrial and Commercial Gas Fired
Packaged Boilers. Each unit has been constructed and hydrostatically
tested for a maximum working pressure of
160 psi
,
1103 kPa
in
accordance with Section IV of the A.S.M.E. Boiler and Pressure
Vessel Code.
All aspects of the boiler/water heater installation must conform to
the requirements of the authority having jurisdiction, or, in the
absence of such requirements, to the National Fuel Gas Code, ANSI
Z223.1/NFPA 54-latest revision. Where required by the authority
having jurisdiction, the installation must conform to the Standard
for Controls and Safety Devices for Automatically Fired Boilers,
ANSI/ASME CSD-1.