JASIC TECHNOLOGIES AMERICA INC
25503 74th AVE A, KENT, WA 98032 U.S.A
WWW.RAZORWELD.COM
[email protected]
Page 1: ...RAZORCUT 45 INSTRUCTION MANUAL JRWCUT45di AUGUST 2022 di...
Page 2: ...to EN60974 1 International Safety Standard The relevant design scheme and manufacturing technology adopted in this product are protected by patents 1 While every effort has been made to ensure that t...
Page 3: ...e indicators 17 6 8 Engineer mode 17 6 9 Restoring factory settings 17 6 10 Barcode display 18 7 Cutting function operation 18 7 1 Cutting operation 18 8 1 Power supply maintenance 20 8 Troubleshootin...
Page 4: ...ld consult your doctor prior to using this equipment PPE and workplace safety equipment must be compatible for the application of work involved Always carry out a risk assessment before carrying out a...
Page 5: ...ety glasses with side shields under your helmet Never use broken or faulty welding helmets Always ensure there are adequate protective screens or barriers to protect others from flash glare and sparks...
Page 6: ...ration of pacemakers or electronically controlled medical equipment Wearers of vital electronic equipment should consult their physician before beginning any arc welding cutting gouging or spot weldin...
Page 7: ...aced it maybe potentially dangerous to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after...
Page 8: ...the operator s movement is limited by the surroundings for example the operator can only bend his knees barefoot or lie down during operation the operator shall practice proper insulation and avoid d...
Page 9: ...explanation Electric shock risk warning WEEE tag Current unit A Overheat protection indication Overcurrent protection indication 2T continuous cutting 4T continuous cutting Mesh cutting Cutting mode s...
Page 10: ...s a digital inverter plasma cutter with excellent performance and advanced technology It can generate a stable DC arc used to cut carbon steel low alloy steel stainless steel and other materials The l...
Page 11: ...nsulation class H H H Protection class IP23S IP23S IP23S Dimensions L W H Inch 547 5 187 558 546 165 8 341 1 546 165 8 341 1 Net weight lbs 26 5 9 6 9 2 Overall total weight lbs 33 6 14 1 13 7 Good cu...
Page 12: ...e equipment Warning This product meets the requirements of Class A equipment in EMC requirements and is not to be connected to a residential low voltage power supply grid 5 1 External interface descri...
Page 13: ...range 2 Ensure that the power switch of the welder is turned off 3 Connect the input power cord to the input terminal or plug the power cord into the corresponding socket if any and ensure a good cont...
Page 14: ...he output port of the compressed air source and fix it firmly with the clamp See diagrams below Wiring diagram NOTE If you want to use long secondary cables Plasma torch cable and earth cable you must...
Page 15: ...er adjustment knob e Gas check buttons and indicators 6 2 Display of parameters and error codes 1 Electric current configuration 2 When the factory settings are restored the countdown is displayed 3 I...
Page 16: ...while not cutting to switch between the three cutting modes as needed 2T 4T and mesh cutting 2 If the indicator is on it indicates that the machine is currently in 2T cutting mode 3 If the indicator...
Page 17: ...o exit the countdown without entering engineer mode 3 Engineer mode F01 Standby time selection 0 5 10 or 15 unit is min 0 means that the standby function is not enabled F02 Input over voltage protecti...
Page 18: ...cutting operation Arcs spatter smoke and high temperatures produced in the process may cause injury to personnel Warning After the power supply is turned off the output voltage of the machine may cont...
Page 19: ...t You must release the torch trigger and press it again to re establish the pilot arc and keep cutting 4T continuous cutting When the main arc is extinguished due to lack of base material the cutting...
Page 20: ...ate and repair times of the machine so as to lengthen service life of the machines Period Maintenance item Daily examination Check the condition of the machine mains cables welding or cutting cables a...
Page 21: ...atically Check the torch trigger circuit Reconnect the compressed air Replace or repair the mainboard Intermittent or extinguished pilot arc Serious wear and tear on parts Input compressed air pressur...
Page 22: ...normal before welding If the grid voltage is normal and the alarm persists contact professional maintenance personnel E60 Overheating Inverter IGBT temperature is too high Do not turn off the machine...
Page 23: ...aste Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility...
Page 24: ...Page 24 Appendix 1 Wiring diagram of CUT45PFC...
Page 25: ...Page 25 Appendix 2 Exploded view drawing of CUT45PFC...
Page 26: ...ar fixed plate 1 31 51000601 Pilot arc IGBT 1 10 10084055 Fan bracket 1 32 51000072 FRD 4 11 10084068 Left side cover 1 33 10006545 EMC inductor 1 12 10084105 Louver 1 34 51000602 Inverter IGBT 4 13 5...
Page 27: ...a tough high conductive material such as hafnium and cerium This insert erodes with use also the tip orifice will erode with use Quality of the air used is paramount to longer life of electrodes and t...
Page 28: ...t the straight side of the cut to be on the finished piece you keep Torch tip height position The distance and position of the plasma torch cutting tip affect the quality of the cut and the extent of...
Page 29: ...into oxygen and hydrogen which alters the regular chemical content of the air in the torch These elements will then dramatically change the plasma arc which causes the torch consumable parts to wear...
Page 30: ...S Kent WA98032 Ph 253 859 6277 Fax 253 859 6286 sales razorweld com PLASMA Technical Data Current 45Amps DutyCycle 60 40 Amps Airpressure 65 75psi 4 5 5 0bar Flow Ignition 3 55cfm 100l m NonH F 8 111...
Page 31: ...Manufacturer s Individual Warranty Contact the manufacturer for details Clause 3 This only Covers Manufactures defaults on all accessories for the first three months after date of purchase SELLER MAKE...
Page 32: ...instruction material in as new condition as is reasonably possible in the circumstances JASIC Technologies America Inc Accepts no responsibility for products lost damaged or mislaid whilst in transit...
Page 33: ...ipple Central Plug Printed Circuit Board Gun Plug House Cable Support Gas Connector Handle To Suit PP36 with Knobs Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps TIG Welding Torches...
Page 34: ...ory of welding knowledge and expertise giving vital input towards ensuring that our machines deliver control and performance to the utmost professional level We employ an expert team of profes sional...
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Page 36: ...JASIC TECHNOLOGIES AMERICA INC 25503 74th AVE A KENT WA 98032 U S A WWW RAZORWELD COM SALES RAZORWELD COM...