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www.raytecled.com

UK / Europe Tel: +44 (0) 1670 520055

Americas Tel:  +1 613 270 9990

1. Safety instructions

1.  Read this leaflet carefully before commencing to install the SPARTAN Bulkhead unit and retain it for 

future use. Installation can only be carried out by suitably qualified personnel.

2.  Check the certification nameplate attached to the luminaire to ensure that the hazardous zone, mains 

supply, ambient temperature present and ‘T’ rating are suitable for the environment the unit is being 

installed in.

3.  If the SPARTAN unit is to be installed in areas of high vibration, please consult with Raytec.

4.  Externally the SPARTAN unit housing is constructed from marine grade aluminium,  and toughened 

glass, stainless steel brackets/fasteners and silicone gaskets, internally there are many non metallic 

components. The end user must ensure that these materials are suitable for the environment the 

SPARTAN unit will be installed in; Zone 1 and Zone 2 Hazardous areas.

5.  SPARTAN units are designed to withstand marine environments and are tested in accordance with 

IEC60068-2-52. However if the SPARTAN unit is to be installed in a very high corrosive environment 

such as 

coastal

 and 

offshore

 the following good practice should be followed:

 

During installing

 ensure there are no scratches, chips or defects in external paint surface that  

would allow ingress of water to bare aluminium. If so touch up with suitable paint

 

During installation

 apply an anti corrosive jointing compound to screw threads such as PSU cover  

and external earth points.

 

During installation

 ensure exterior surface of the product is not in direct contact with a dissimilar  

metal such as galvanised steel. If so fit a nylon barrier to prevent galvanic corrosion.

 

During maintenance

 regularly wash down external surface of fitting with clean, fresh water to  

remove any deposits of mineral salts on the exterior surface.

6.  Check certification nameplate on side of bulkhead to ascertain type of threaded cable entry on the 

luminaire.  Select  suitably  certified  ATEX/IEC  Ex/UKEX  cable  glands  and  stopper  plugs,  these  must 

be parallel thread, have a minimum of 5 full thread engagement and be of a medium/fine tolerance to 

ISO965-1 and ISO965-3. The cable entry devices selected must maintain the IP rating of the luminaire

7.  The incoming mains cable should not exceed a temperature rise of 24°C above the ambient conditions; 

select suitable cable. 

8.  When the unit is installed correctly and in accordance with these installation instructions it will not harm 

humans or animals

9.   Before installing emergency luminaires please check the last charge date of the battery. This is shown 

on the external product packaging and also on the battery label, alternatively consult date shown on 

the declaration at the back of this leaflet. If the last charge date was in excess of 3 months (if stored at 

5°C to 25°C) or 1 month (if stored outside this range) from date of installation, please consult Raytec 

document 0010-D-00001 Battery Handling Guide

        

!

Install in a well 

ventilated area

Do not continually 

stare at lamp

Isolate mains before  

removing cover

1.5m

Summary of Contents for BL24-EM

Page 1: ...ructions 2 Installation 3 Maintenance 4 Technical Specification 5 Declaration of Conformity The SPARTAN series of explosion protected bulkheads are specialist devices certified for use in specific operating environments The units must be installed in accordance with these instructions must be correctly certified for the specific operating environment and must be installed by suitably qualified per...

Page 2: ...osive jointing compound to screw threads such as PSU cover and external earth points During installation ensure exterior surface of the product is not in direct contact with a dissimilar metal such as galvanised steel If so fit a nylon barrier to prevent galvanic corrosion During maintenance regularly wash down external surface of fitting with clean fresh water to remove any deposits of mineral sa...

Page 3: ...ng SPARTAN Bulkhead Unit 1 To meet the requirements of certification a MINIMUM of 2 fixing points must be used the fixing points must be suitable for the conditions of use Raytec recommend using M6 Marine Grade A4 Stainless Steel fixings not supplied 121 104 302 288 204 220 182 240 220 168 70 20 17 3 ...

Page 4: ...IT M8 SCREW ITEM 3 WITH M8 SPRING WASHER ITEM 4 TO BOTH SIDES OF STIRRUP AS SHOWN BELOW AND FULLY TIGHTEN D C 4 1 2 3 A B 4 3 2 1 C F E D 3 POSITION STIRRUP TO PREFERRED ANGLE AND SECURE USING REMAINING M6 SREW SPRING WASHER AND NUT ITEM 9 FIBRE WASHER 1 ATTACH 2 OFF L BRACKET ITEM 2 TO VACANT FIXING HOLES ON REAR OF BULKHEAD BODY USING 4 OFF M6X12 SCREWS ITEM 5 M6 SPRING WASHER ITEM 6 AS SHOWN 2 ...

Page 5: ...T 940 A 00044 NO MODIFICATIONS ALLOWED WITHOUT THE APPROVAL OF THE AUTHORISED PERSON IF IN DOUBT ASK B Thompson 27 10 2021 9 6 8 4 5 2 7 1 3 6 3 4 6 5 ITEM NO DESCRIPTION QTY 1 M8 FIBRE WASHER 2 2 L BRACKET 2 3 M8X20 SOCKET CAP 2 4 M8 SPRING WASHER 2 5 M6X12 SOCKET CAP 4 6 M6 SPRING WASHER 5 7 STIRRUP BRACKET 1 8 M6X20 SOCKET CAP 1 9 M6 NUT St Steel 1 REVISION ALL DIMENSIONS IN MM Tel 01670 520055...

Page 6: ...or looping 4mm2 cable only one cable should be connected to each terminal block connection Wire the Mains cable into the terminal block Provision has been made for this and identified as the E Earth L1 Live switched L2 Live permanent and N Neutral terminals There are two pairs of contacts for each of these to facilitate a mains cable that can be looped in and out of the unit The L2 terminals on a ...

Page 7: ...r supply Lasts for few minutes only Spartan Intelligent Emergency Operation Guide 7 The battery fuse located within the Bulkhead housing on emergency variants is disconnected after final manufacturing testing When installing the bulkhead the battery fuse will need to be reconnected and the unit charged for 24 hours and then discharged repeated 3 times to bring the battery up to peak capacity Unles...

Page 8: ... the possibility of having more than one unit undergoing the test at the same time LED indication c Self test Carried out at a random time every 3 months Checks the battery s capacity and lamp s condition Performs self recovery for the battery if not at peak capacity Is carried out at 100 load Discharges only 2 3 of the battery s capacity LED Indication Condition Static Amber Commissioning in prog...

Page 9: ...D cables to power supply remove four M6 bolts from rear of light engine and pull the light engine assembly clear Re fitting a light engine is a reversal of the above procedure 5 The unit has one independent power supply in the event that the power supply needs to be replaced the cables to the LED and mains terminal block will need to be disconnected the four M6 bolts released then the power supply...

Page 10: ...230Vac full load 0 15A 0 16A Consumption 20W 34W 24W 37W Power Factor 230Vac full load 0 97 Mains Frequency 50 60Hz Inrush Current Ipeak 50 20A t 300µs Total Harmonic Distortion 230Vac full load 10 IP Rating IP66 67 Weight std 5Kg 6Kg Dimensions See previous pages for line diagrams ATEX and IECEx and UKEX Rating See above Twidth Inrush Current Typical Curve Ipeak ...

Page 11: ... Tel 44 0 1670 520055 Americas Tel 1 613 270 9990 Max number of fittings allowed per MCB Based on 230V MCB Type Rating BL24 STD BL24 EM B 10A 11 10 B 16A 17 15 B 20A 25 22 B 25A 35 32 C 10A 24 20 C 16A 34 28 C 20A 49 44 C 25A 58 55 ...

Page 12: ... bulkhead luminaires standard and emergency Certification Body CML New Port Road Ellesmere Port CH65 4LZ Certificate Numbers Zone 1 CML13ATEX3007 IEC Ex CML14 0001 CML21UKEX3099 Zone 2 CML17ATEX4231 IEC Ex CML17 0135 CML21UKEX4106 ATEX Quality Assurance Notification CSA BV 2813 UKCA Quality Assurance Notification CSA UK 0518 Equipment Marking II 2 GD Ex eb mb IIC T4 Gb Ta 52o C to 55o C standard v...

Page 13: ... and Safety Requirements has been assessed by reference to the following harmonised designated standards EN 60079 0 2018 EN 60079 7 2015 A1 2018 EN 60079 18 2015 A1 2017 EN 60079 31 2014 And also 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive Signed Name Barry Thompson Position Director Dated Serial number ...

Page 14: ... raytecled com Raytec Ltd Unit 15 Wansbeck Business Park Rotary Parkway Ashington Northumberland NE63 8QW United Kingdom Raytec Americas Tel 1 613 270 9990 sales raytecled com Raytec Systems Inc 800 300 Terry Fox Drive Ottawa Ontario 2K 0E3 Canada raytecled com ...

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