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5

5.  BEFORE INSTALLATION

Please read these instructions thoroughly and completely 

before installation and before use. Failure to do so could 

cause property damage or serious personal injury or death 

and void your warranty.
By installing this product, you acknowledge the terms of 

the manufacturer's warranty and your Authorized Dealer's 

return  policies.  The  heaters  that  have  been  installed 

cannot be returned. If you have any questions regarding 

the warranty or product return policies, please consult your 

Author ized Dealer prior to installation.
Open the box and carefully unpack the heater. Inspect all 

components.

6.  INSTALLATION

The heaters are designed for indoor or outdoor use. The 

heater  should  be  mounted  on  a  level,  non-combustible 

surface.  Heater  must  not  be  installed  on  carpeting.  Do 

NOT use the shipping crate base as an installation base.

• 

The heater must be mounted on a vertical position 

over a ground level base or a wall. 

• 

Secure  the  heater  to  the  base  with  screws  (not 

provided).

A

CAUTION:

 Combustible materials should be kept at 

least 24" (610 mm) away from the heater.

Recommended Clearances:

• 

TOP: 18" (45.7 cm)

• 

SIDES: 6" (15.2 cm) away from your heater and the 

outlet hot water pipe.

7.  WATER CONNECTION

IMPORTANT:

 When preparing the connections going 

to  heater, make sure you do not use glue or putty. Any 

glue or putty going into the heater will damage the flow 

sensor permanently. Prior to the final connections to the 

heater, flush all the lines to clear any debris. 

NOTE:

  When  using  two-speed  pumps,  do  not  install 

a  gate  valve  on  the  inlet.  No  shutoff  valves  are  to  be 

installed in the piping between the spa heater outlet and 

the  spa.  If  using  an  in -line  chlorinator,  a  check  valve 

must  be  used.  Any  chlorinator  valves  that  can  cause 

return line block age will VOID the warranty. 

Please  follow  all  plumbing  instructions  carefully.  This 

product  must  be  installed  by  a  licensed  and  qualified 

plumber in accordance with all applicable national, state, 

pro vincial, and local plumbing codes.

• 

The heater must be installed after installation of the 

filter. 

• 

Models

 

ELS  0005  and  0011

  are  supplied  with 

 

1-1/2" NPT inlet and outlet plumbing connections.

• 

Models

 

ELS  0018  and  0027

  are  supplied  with 

 

2" NPT inlet and outlet plumbing connections. 

• 

All heater models are rated operation ONLY on 240V 

single-phase, 60Hz power. 

• 

Heaters are flow activated. 

• 

No Hartford loop is required.

After tightening both fittings at the water heater, start the  

pump to allow  water to run through the spa/pool heater for 

at least 5-10 minutes. This process purges all the air from 

the water lines and must be performed prior to turning on 

the power at the heater. 

A

CAUTION:

  Failure  to  follow  this  step  can  cause 

permanent damage to the heating elements.

When any maintenance is performed on the spa/pool that 

may introduce air into the plumbing pipes, it is important to 

turn the power off to the heater and purge the air out of the 

lines before allowing the heater to power up.

Dry-Firing of Elements

Dry-firing of elements is caused by water voids when power 

is on. All air must be purged from the system before any 

heat start-up. It is important to purge all air after cleaning 

or changing a car tridge filter. The filter casing acts as an 

air reservoir during this procedure, the circulation system 

must be on for at least two (2) minutes before you turn 

power on to this heater.
The heater must have an adequate flow of water for proper 

operation. Adequate water flow removes the heat produced 

by the heater and transfers the heat to the spa/pool and 

prevents  overheating.  Low  water  flow  usually  results 

from  dirty  filter  or  improperly  adjusted  manual  bypass.  

The heater is designed to run at a minimum flow rate of 

 

15 gpm (57 lpm) and maximum of 60 gpm (227 lpm). A 

manual bypass valve is needed when the flow rate exceeds 

60 gpm (227 lpm). The heater will not energize elements 

if the water flow is under 15 gpm (57 lpm). Once 15 gpm 

(57 lpm) has been established, the heating elements will 

energize 1-minute after flow is configured. This is to make 

sure the tank is completely filled with water and any air in 

the tank has had time to escape.

RAIN WATER RUNOFF.

  The  heater  is  designed  to 

operate outdoors and can be exposed to rain. However, 

rain water runoff falling directly onto the heater from a 

roof  can cause damage and/or shorten the life of your 

heater. Such damage will not be covered under warranty. 

Install rain gutters or rain diverters on your roof if the 

heater is installed in a position where contact with rain 

runoff may occur.

A

CAUTION:

  The  heater's  supporting  base  must  be 

high enough to keep completely free of standing water 

at all times.

IN REVIEW 

UNCONTROLLED DOCUMENT IF PRINTED 

 

Summary of Contents for E3T ELS 0005

Page 1: ...is manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service or maintain this equipment This manual should be maintained in legible condition and k...

Page 2: ...N 7 11 CONTROL 8 12 REMOTE OPERATION 9 13 TROUBLESHOOTING 11 14 WIRING DIAGRAMS 12 15 ILLUSTRATED PARTS LIST 13 16 WARRANTY 15 Revision 5 reflects the following changes Installation text revised on page 4 Figure 2 Table B and Table C revised on page 6 Wiring Diagram revised on page 11 Illustrated parts List added starting on page 12 Warranty added starting on page 14 IN REVIEW UNCONTROLLED DOCUMEN...

Page 3: ...part B of Part 430 Uniform Test Method for Measuring the Energy Consumption of Pool Heaters 1 WARNINGS Pay Attention to these Terms ADANGER Indicates the presence of immediate hazards which will cause severe personal injury death or substantial property damage if ignored AWARNING Indicates the presence of hazards or unsafe practices which could cause severe personal injury death or substantial pro...

Page 4: ...UCTIONS READ AND FOLLOW ALL INSTRUCTIONS GIVEN IN THIS MANUAL The water in a spa or pool should never exceed 104 F 40 C A water temperature in excess of 104 F 40 C is considered unsafe for all persons Lower water temperatures are recommended for extended use exceeding 10 15 minutes and for young children Excessive water temperatures have a high potential for causing fetal damage during the early m...

Page 5: ...ns All heater models are rated operation ONLY on 240V single phase 60Hz power Heaters are flow activated No Hartford loop is required After tightening both fittings at the water heater start the pump to allow water to run through the spa pool heater for at least 5 10 minutes This process purges all the air from the water lines and must be performed prior to turning on the power at the heater ACAUT...

Page 6: ...appli ances under no circumstances should you attempt to install repair or disassemble this heater without first shutting off all power to the heater directly at the fuse or breaker box AWARNING Serious bod ily injury or death could occur if you ignore shutting off all power to the heater at the fuse or breaker box All wiring wire gauge and circuit protection breakers must comply with the U S Nati...

Page 7: ... DOUBLE POLE BREAKER L2 L1 50 50 DOUBLE POLE BREAKER E1 E1 E2 E1 E2 E1 E2 E3 MODEL ELS 0005 MODEL ELS 0011 MODEL ELS 0018 MODEL ELS 0027 Figure 2 Wire Connection to Circuit Breakers 10 OPERATION Once the heater is installed it can be used year round The user MUST makes sure the pump is not disengaged to allow it to run until the desired temperature setting is reached The heater will function only ...

Page 8: ...40 104 F 4 40 C FOR CELSIUS DISPLAY PUSH BUTTON FOR 2 SECONDS TO TURN OFF PUSH BUTTON ONCE PRESS 2 SECONDS 11 CONTROL Turn the control knob to set your desired temperature When the set tempera ture is reached the heater will go to idle and the elements will not draw power NOTE If the controls and display are active they still draw some power Digital Control Temperature Setting The heater comes wit...

Page 9: ...ate conduit Remote wiring must not be run parallel to high voltage lines For runs of under 30 ft 9 1 m remote wiring should have stranded conductors with a minimum of 22 AWG 600V cable twisting 1 5 to 2 5 3 8 cm to 6 4 cm lay and jacketed For runs over 30 ft 9 1 m the conductors should be a minimum of 20 AWG 600V cable twisting 1 5 to 2 5 3 8 cm to 6 4 cm lay that is shielded and jacketed Maximum ...

Page 10: ...d disconnected from each element 6 10 to 7 11 Ω Delay in energizing elements heater starts heating 1 minute after powering up and sufficient flow is recorded 1 minute 30 secs Turn on flow rate 15 gpm 2 gpm 57 lpm 8 lpm Individual element current at max temp and max flow 31 7 to 40 2 A ECO trip point 140 F 60 C To change temperature setting from Fahrenheit to Celsius Press and hold the knob for 3 s...

Page 11: ...ate temperature in heat rise hr Heater input kw x 410 divided by spa gallonage This does not take into account heat loss due to weather Heat loss from poor weather conditions cold high winds Use an spa cover Defective heating element Call an electrician Spa does not reach temperature Low flow Check filter skimmer basket pump Heating element continuously burning out High input voltage Call the elec...

Page 12: ... CHAMBER CN3 CN4 GND GND L1 L2 L1 L2 L1 L2 FLOW SENSOR 0027 ONLY 240VAC 1 PH 60 Hz SIZE 0027 ONLY 1 3 1 3 1 2 1 2 1 2 WATER OUTLET WATER INLET 1 3 L1 L2 GND 1 3 1 3 CPU TRANSFORMER VH1 VH2 CN1 CN2 CN4 VH3 VH4 CN8 1 2 3 REMOTE CONTROL WIRE F1 250V 1A Y1 AC POWER SUPPLY FLOW SENSOR HIGH LIMIT 2 HIGH LIMIT 1 ELEMENT 2 ELEMENT 1 SIZE 0011 ONLY 150 kOhm 150 kOhm 240VAC 1 PH 60 Hz Figure 6 Wiring Diagra...

Page 13: ...3 15 ILLUSTRATED PARTS LIST 15 7 1 4 5 6 10 8 9 11 12 13 14 3 16 15 1 2 5 6 7 10 9 8 11 12 13 14 4 16 MODELS ELS 0005 and ELS 0011 MODELS ELS 0018 and ELS 0027 IN REVIEW UNCONTROLLED DOCUMENT IF PRINTED ...

Page 14: ...17153F 017153F 017177F 017177F 12 017154F 017154F 017154F 017154F 13 017155F 017155F 017156F 017156F 14 017157F 017157F 017157F 017157F 15 017158F N A 017158F N A 16 Heating Element Includes O Ring Inlet Thermistor Includes O Ring Transformer 240V 60hZ Water Sensor Inlet Outlet High Limit Manual Reset Circuit Board with LED Display Enclosure Hall Effect Sensor Terminal Block Grounding Terminal Tri...

Page 15: ...e Date The HEATER will not be eligible for the Extended Warranty Period if installed in a commercial application hotel condominium or apartment common areas etc LABOR AND SHIPPING COSTS This Limited Warranty covers the reasonable cost of labor for repairs or replacements covered by this Limited Warranty provided that said repairs or replacements are performed by a Raypak designated service provide...

Page 16: ...Heater or component part and to verify warranty coverage at its factory EXCLUSIVE WARRANTY LIMITATION OF LIABILITY THE LIMITED WARRANTY IS THE ONLY WARRANTY GIVEN BY RAYPAK IN CONNECTION WITH THE HEATER AND ITS COMPONENT PARTS NO ONE IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES ON RAYPAK S BEHALF ANY IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BE...

Page 17: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com IN REVIEW UNCONTROLLED DOCUMENT IF PRINTED ...

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