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ADJUSTMENT STEP 2

Adjust the Force

Force adjustment controls are located on the back
panel of the motor unit. Force adjustment settings
regulate the amount of power required to open and
close the door.

If the forces are set too light, door travel may be
interrupted by nuisance reversals in the down
direction and stops in the up direction. Weather
conditions can affect the door movement, so
occasional adjustment may be needed.

The maximum force adjustment range is about
3/4 of a complete turn. Do not force controls
beyond that point. 
Turn force adjustment controls
with a screwdriver.

NOTE: If anything interferes with the door’s upward
travel, it will stop. If anything interferes with the
door’s downward travel (including binding or
unbalanced doors), it will reverse.

HOW AND WHEN TO ADJUST THE FORCES

1. Test the DOWN (close) force

• Grasp the door bottom when the door is about

halfway through DOWN (close) travel. The door
should reverse. Reversal halfway through down
travel does not guarantee reversal on a one-inch
obstruction. See Adjustment Step 3, page 26.
If the door is hard to hold or doesn't reverse,
DECREASE the DOWN (close) force by turning
the control counterclockwise. Make small
adjustments until the door reverses normally. After
each adjustment, run the opener through a
complete cycle.

• If the door reverses during the down (close)

cycle and the opener lights aren't flashing,
INCREASE DOWN (close) force by turning the
control clockwise. Make small adjustments until the
door completes a close cycle. After each
adjustment, run the opener through a complete
travel cycle. Do not increase the force beyond the
minimum amount required to close the door.

2. Test the UP (open) force

• Grasp the door bottom when the door is about

halfway through UP (open) travel. The door should
stop. If the door is hard to hold or doesn't stop,
DECREASE UP (open) force by turning the control
counterclockwise. Make small adjustments until the
door stops easily and opens fully. After each
adjustment, run the opener through a complete
travel cycle.

• If the door doesn’t open at least 5 feet,

INCREASE UP (Open) force by turning the control
clockwise. Make small adjustments until door
opens completely. Readjust the UP limit if
necessary. After each adjustment, run the opener
through a complete travel cycle.

25

Force
Adjustment
Controls

Back Panel

KG

1

3

9

7

5

1

3

9

7

5

1

2

3

FORCE ADJUSTMENT LABEL

KG

KG

1

3

9

7

5

1

3

9

7

5

KG

WARNING

CAUTION

WARNING

WARNING

Without a properly installed safety reversal system,
persons (particularly small children) could be
SERIOUSLY INJURED or KILLED by a closing garage
door.
• Too much force on garage door will interfere with

proper operation of safety reversal system.

• NEVER increase force beyond minimum amount

required to close garage door. 

• NEVER use force adjustments to compensate for a

binding or sticking garage door.

• If one control (force or travel limits) is adjusted, the

other control may also need adjustment.

• After any adjustments are made, the safety reversal

system MUST be tested. Door MUST reverse on
contact with one-inch high object (or 2x4 laid flat) on
floor.

Summary of Contents for Pilot 1265RGD

Page 1: ...ry 1 1993 Owner s Manual Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector Syst...

Page 2: ...pener 29 Having a problem 29 30 Programming Pages 31 32 To add a hand held remote control 31 To erase all codes 31 3 channel remotes 31 To add or change a Keyless Entry PIN 32 Repair Parts Pages 33 34...

Page 3: ...their hardware all of which are under EXTREME tension Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement Preparing...

Page 4: ...vey your garage area to see if any of the conditions below apply to your installation Additional materials may be required You may find it helpful to refer back to this page and the accompanying illus...

Page 5: ...ontrol Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below Accessories will depend on the model purchased If anything is missing carefully c...

Page 6: ...r unit WARNING CAUTION ASSEMBLY STEP 2 Attach the Chain to the Sprocket and Install the Sprocket Cover Position chain over the sprocket If necessary loosen the outer nut on the trolley to obtain more...

Page 7: ...arage door opener only on properly balanced and lubricated garage door An improperly balanced door may not reverse when required and could result in severe injury or death 3 All repairs to cables spri...

Page 8: ...shown Draw an intersecting horizontal line on the header wall 2 above the high point This height will provide travel clearance for the top edge of the door Proceed to Step 2 page 10 One piece door wit...

Page 9: ...hown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example 3 Close the door and draw an intersecting horizontal line on t...

Page 10: ...arage Door Travel Vertical Center Line Header Wall Garage Door UP CEILING MOUNT ONLY Wall Mounting Holes Optional Wall Mounting Holes The nail hole is for positioning only You must use lag screws to m...

Page 11: ...meone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header bracket Align the bracket holes and join with a clevis pin as s...

Page 12: ...for setting an ideal door to rail distance Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place a 2x4 laid flat on...

Page 13: ...the rail is centered over the door or in line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the heade...

Page 14: ...follows white to 2 and white red to 1 Fig 5 5 Use tacks or staples to permanently attach entrapment warning label to wall near door control and manual release safety reverse test label in a prominent...

Page 15: ...revent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet above the floor Secure with an overhand knot NOTE I...

Page 16: ...he black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded Reinstall the...

Page 17: ...her can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional garage...

Page 18: ...dge of the track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Place the bracket against the wall with curved arms fa...

Page 19: ...the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam When the green indicato...

Page 20: ...etween the door panel support and the door bracket Drill 3 16 fastening holes Secure the door bracket using the two 1 4 14x5 8 self threading screws Figure 2A Alternately use two 5 16 bolts lock washe...

Page 21: ...INUM STEEL DOORS WITH GLASS PANEL ETC NOT PROVIDED ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also Cente...

Page 22: ...r apart as possible to increase door arm rigidity Figure 3 Hole alignment alternative If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reco...

Page 23: ...als 2 of trolley travel Closed door adjustment decrease DOWN travel limit Turn the DOWN limit adjustment screw clockwise 5 complete turns 23 Nuts 5 16 18 Lock Washers 5 16 Ring Fastener Straight Arm S...

Page 24: ...If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 of travel If door still won t close completely and the trolley bumps...

Page 25: ...clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount requir...

Page 26: ...on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment IMPORTANT SAFETY CHECK Repeat Adjustment Steps 1 2 and 3 after Each adjustment...

Page 27: ...ystem If you purchase a new remote or if you wish to deactivate any remote follow the instructions in the Programming section Activate your opener with any of the following The hand held Remote Contro...

Page 28: ...feature Press the Light button to turn the opener light on or off It will not control the opener lights when the door is in motion If you turn it on and then activate the opener the light will remain...

Page 29: ...The opener doesn t operate from either the Door Control or the remote control Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit brea...

Page 30: ...djustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel 11 The door reverses for no ap...

Page 31: ...Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard KG KG 1 3 9 7 5 1 3 9 7 5...

Page 32: ...the present PIN then press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press Enter The motor unit lights will blink once...

Page 33: ...rol panel 2 41A5056 3RGD 3 Channel remote control housing no circuit board 3 10A20 3V2032 Lithium battery 4 29B137 Remote control visor clip 5 41A2828 Manual rope handle assy 6 217A238 2 Conductor bel...

Page 34: ...175B88 Light socket 7 108D34 Lens 8 30B363 Capacitor 1 2 HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws 11 41D3058 Universal replacement motor bracket assembly Complete with Motor wo...

Page 35: ...a person entering the garage Sensor can be easily deactivated when desired Model 976LG SAFETY SIGNAL 2 Channel Remote Control Includes visor clip Outside Keylock Opens the garage door automatically fr...

Page 36: ...OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR DISMANTLING OR REINSTALLING A...

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