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OPERATING MODE INDICATION

The operating mode of the 
4000 is indicated by a flashing LED as
follows:-

OPERATING MODE

LED FLASHING CODE

STANDBY

Provides power steering.

AUTO

Autopilot steers to maintain compass

heading.

Autopilot steers to maintain apparent
wind angle. 

 mode is also

confirmed by a single beep tone

I

emitted every 30 seconds.

ON 

 OFF SECONDS’ 

 

 

 

 

 

Hand Held Control Unit

An optional hand held control unit can be
plugged into the control unit to provide

(Cat. No. 2076)

full course change capability from
anywhere on board. The unit duplicates
the main control units four course change

keys and may be used in both 

Standby

and 

Auto 

modes. The operation of the

main control unit is unchanged when the

hand held control unit is connected.

This interface may be used with any radio

Radio Navigation Interface

navigation system that outputs cross track
error to either the NMEA 

 or

(Cat. No. 2075   NMEA format)

0183 standard. It supervises the

 4000 to maintain the

preselected track set on the radio
navigation system. Full operating 
are supplied with each interface.

Your main distributor or Nautech’s

Product 

 will be able

to advise you of Radio Navigation Systems

with suitable autopilot output.

FUNCTIONAL TEST PROCEDURE

After completing the installation you
should carry out the following functional
test to familiarise yourself with the system

before attempting sea trials.

Plug the 

 4000 into the power

socket and switch on the electrical supply.
The unit will emit a short beep tone to

indicate that it is active and the LED will

flash to indicate 

Stand by 

operating

 

Engage the drive by rotating the clutch

ever fully clockwise. Press and hold the

 key. The wheel should move to

produce a turn to starboard. The unit will
emit a short beep tone on each 
to confirm valid entries. Should the wheel
move to produce a turn to port the
changeover switch is incorrectly set and

must be adjusted as described on page 8.

Press 

Auto 

to place the autopilot under

compass control. The LED will be lit
constantly to indicate that the unit is in

Auto 

mode. If the yacht is swinging about

its mooring, you will see that small

variations in heading cause the unit to

apply corrective action to the rudder. Press

Stand by 

to return the unit to 

Stand by

mode.

 .

Rudder Control Adjustment

Before attempting sea trials the rudder

control must first be adjusted to suit the
wheel reduction ratio of your particular
vessel. The rudder control setting

recommended for initial sea trials may be
obtained from the following chart.

The setting recommendations above

will provide stable control for initial sea
trials and may, if necessary, be fine tuned
later (see page 19).

14

 

15

Summary of Contents for Autohelm 4000

Page 1: ...Distributed by Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine The names Raytheon and RTN are owned by the Raytheon Company ...

Page 2: ......

Page 3: ...his can be The full system is shown below Fig 1 The system is designed for owner installation which aided by the following guide should prove to be a simple and interesting job After fitting the equipment it is only necessary to make a single adjustment to the control unit to match the autopilots response to the steering characteristics of your vessel nde8by ad ng any of the following Good Sailing...

Page 4: ... produces significant lost motion which will impair steering performance Fig 2 WliEEICI AMPS I CLUTCH LEVER DRtVE MOTOR GEARBOX 2 ATTACHMENT TO THE WHEEL The drive unit is clamped to the wheel spokes using the bolts and clamps provided and may be used on wheels with 3 5 or 6 spokes Fig 3 Fig 3 AI8 A holes 3 and 6 spoke wheels B holes 5 spoke wheels The drive unit must be mounted between the wheel ...

Page 5: ...Fig 8 3 u the distance will change with the wheel position The smallest distance should be me asured The mounting pin should be cut 11 mm 0 40in longer than dimension A Fig 9 Fig 9 I t I CUT HERE Remove any burrs and place the plast cap supplied over the cut end l Slide the wheel forward and place the pin end with the plastic cap in the slot Fig 10 l Remove the wheel and mark round the inside of t...

Page 6: ...pping screws provided Fig 13 6 CABLING AND POWER SUPPLIES see Fig 15 The four pin v terproof connector provides a pluggable connection to the power supply and motor drive Two terminals of the socket are pre wired for connection to the 12v power supply the drive unit cable is connected to the remaining two terminals on installation It is most important that power supply is not connected to drive un...

Page 7: ...n in the following table Extension Cable Copper Area Length AWG Up to 2 5m 8ft 1 5mm2 16 Up to 4 0m 13ft 2 5mm 14 Having attached the cable to the control unit socket the socket may be screwed n place using the four self tapping screws provided Fig 17 Fig 17 Accessory Connection The Autohelm 4000 s accessories plug into the contrdl unit to facilitate stowing and servicing To ensure reliable connec...

Page 8: ...riginally set course is held irrespective of any changes in balance that may occur during the course of a passage The Autohelm 4000 s computer also continuously monitors the pattern of applied rudder correction and can distinguish unnecessary repetitive corrections caused by pitch and roll of the vessel from those necessary to maintain the selected heading The computer will automatically neglect a...

Page 9: ... keys always turn the vessel IO a a to starboard STAND BY 0 AUTO 0 Push once to disengage the windvane for manual steering The previous apparent wind angle will be memorised or Push once to change over to 44 automatic compass heading control and maintain the current heading d AUTOTACK FUNCTION The Autohelm 4000 has an automatic tacking function which operates in both compass and windvane mode as f...

Page 10: ...T PROCEDURE After completing the installation you should carry out the following functional test to familiarise yourself with the system before attempting sea trials i Plug the Autohelm 4000 into the power socket and switch on the electrical supply The unit will emit a short beep tone to indicate that it is active and the LED will i flash to indicate Stand by operating j apde Q Engage the drive by...

Page 11: ...c heading Hand Steering l Press Stand by and rotate the clutch lever fully anticlockwise for return to Automatic Sea State Control During the sea trial the operation of the automatic sea state control can be observed When the autopilot is initially 42 TO PORT engaged in Auto mode the autoprlot will respond to all pitch and roll movements During the first minute of operation it will be noticed that...

Page 12: ...gether This will silence the alarm and advance the off course alarm datum to the current compass heading CURRENT LIMITING AND CUTOUT If the autopilot is driven into its end stops the drive will be pulsed to prevent overloading the motor If the pilot is left in this condition for 30 seconds the microprocessor will automatically cut out power to the motor and sound the alarm continuously To restore ...

Page 13: ...ol unit in a damp locker over the winter lay up period MAINTENANCE All moving parts of the system have been lubricated for life at the factory Therefore no maintenance whatsoever will be required Should a fault develop the t autopilot s plugability ensures that only the defective unit need be returned Before this is done please double check that the power supply cable is sound and that all connect...

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