background image

OPERATING HINTS

The 

 4000’s computer

continuously optimises automatic steering
performance eliminating the need for
operator supervision.

It is, however, very important to

understand the effect of sudden trim

changes on steering performance. When
a sudden change in trim occurs the
automatic trim compensation system

requires approximately 60 seconds to
apply the necessary rudder off-set to

restore the automatic heading. In gusting
conditions, therefore, the course may
tend to wander slightly, particularly in the

case of a sailing yacht with badly
balanced sails. In the latter case, a
significant improvement in course

keeping can always be obtained by

improving sail balance. Bear in mind the

following important 

Do not allow the yacht to heel

excessively.

Ease the mainsheet traveller to leeward

to reduce heeling and weather helm.

If necessary reef the mainsail a little

early.

It is also advisable whenever possible to

avoid sailing with the 

 dead astern in

very strong winds and large seas. Ideally,
the wind should be brought at least 

away from a dead run and in severe
conditions it may be advisable to remove

the mainsail altogether and sail under

 only. Providing these simple

precautions are taken the autopilot will be
able to maintain competent control in
gale force conditions.

It may be noticed that the autopilot

tends to be a little less stable on northerly

headings in the higher latitudes of the

northern hemisphere (and conversely
southerly headings in the southern
hemisphere). This is caused by the

increasing angle of dip of the earths
magnetic field at higher latitudes which

2 0

has the effect of amplifying rudder
response on northerly headings. The
tendency towards northerly heading

instability is usually more obvious at
higher speeds and when it occurs can be
corrected by reducing the rudder control

setting.

Passage making under automatic pilot

is a very pleasant experience which can

lead to the temptation of relaxing
permanent watch. This must alwavs be ,

.

avoided no matter how clear the sea 

 to be.

 Remember, a large ship can travel two

miles in five minutes -just the time it takes

to make a cup of coffee!

WARNING

Hand steering is not possible with the
drive unit clutch engaged. The clutch
lever must first be rotated fully

 to disengage the

clutch.

It is the skippers responsibility to

brief all crew members on this
procedure.

TOTE BAG 

(Cat No. 

A special zip top padded bag made from
tough PVC is available to protect and stow
your 

 control unit and

accessories and is available from

 stockists.

Warning

Do not stow your 

 control

unit in a locker liable to flooding by the
bilge water.

Do not leave your 

 control

unit in a damp locker over the winter
lay up period.

MAINTENANCE

All moving parts of the system have been

lubricated for life at the factory. Therefore
no maintenance whatsoever will be

required. Should a fault develop the
autopilot’s plugability ensures that only

the defective unit need be returned.

Before this is done please double check

that the power supply cable is sound and

.

that all connections are tight and free

 corrosion.

 the control unit is the most

complex, there is a very high probability
that if a fault has occurred it is in this unit
which should therefore be returned for

repair, which will be carried out speedily

and at moderate cost. The drive unit has

proven to be extremely reliable and is very
unlikely to develop a fault. If however the
drive unit is suspected of being faulty it
may be checked by connecting 12V across
the sockets at the end of the drive unit
cable and ensuring the motor runs

normally.

If it is noticed that the drive is slipping

under normal steering loads, the drive
unit should be returned to the nearest

 Distributor or Service Centre for

inspection.

In the case of 

 yacht fitted with

 system if a fault occurs only in

vane mode then it is likely that a fault has
developed in the vane head.

LIMITED WARRANTY

Nautech or its appointed Distributors or
Service Centres will, subject to the

I

conditions below, rectify any failures in
this product due to faulty manufacture
which become apparent within two years

 

 purchase date.

 used in the country of

purchase should be sent directly to the
authorised Distributor for that country or
its appointed Service Centres. The product
will then be serviced free of charge and

returned promptly direct to the sender.

Equipment used outside the country of

purchase can be 

a. Returned to the Distributor or Dealer in

whose country or from whom the
equipment was originally purchased 

it will then be serviced free of charge

and promptly returned direct to
the sender, or

b. The product can be returned freight

pre-paid to the authorised Distributor
or its appointed Service Centres in the
country in which the product is being
used. It will then be serviced and
returned direct to the sender on the
basis that the Distributor or Service
Centre will supply any parts used free
of charge but the sender will be

invoiced for the necessary 

 and

return shipment at the local rate.

CONDITIONS

The warranty is invalid 
a. The product has been misused,

installed or operated not in accordance
with the standards defined in this

manual.

b. Repairs have been attempted by

persons other than Nautech approved

Service personnel.

AFTER SALES SERVICE

Should for any reason your 

4000 require attention ensure that you

return it to one of the Authorised Service

Centres. You will find a list enclosed.

Each service centre is trained and

equipped to provide expert attention to
your 

 4000.

2 1

Summary of Contents for Autohelm 4000

Page 1: ...Distributed by Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine The names Raytheon and RTN are owned by the Raytheon Company ...

Page 2: ......

Page 3: ...his can be The full system is shown below Fig 1 The system is designed for owner installation which aided by the following guide should prove to be a simple and interesting job After fitting the equipment it is only necessary to make a single adjustment to the control unit to match the autopilots response to the steering characteristics of your vessel nde8by ad ng any of the following Good Sailing...

Page 4: ... produces significant lost motion which will impair steering performance Fig 2 WliEEICI AMPS I CLUTCH LEVER DRtVE MOTOR GEARBOX 2 ATTACHMENT TO THE WHEEL The drive unit is clamped to the wheel spokes using the bolts and clamps provided and may be used on wheels with 3 5 or 6 spokes Fig 3 Fig 3 AI8 A holes 3 and 6 spoke wheels B holes 5 spoke wheels The drive unit must be mounted between the wheel ...

Page 5: ...Fig 8 3 u the distance will change with the wheel position The smallest distance should be me asured The mounting pin should be cut 11 mm 0 40in longer than dimension A Fig 9 Fig 9 I t I CUT HERE Remove any burrs and place the plast cap supplied over the cut end l Slide the wheel forward and place the pin end with the plastic cap in the slot Fig 10 l Remove the wheel and mark round the inside of t...

Page 6: ...pping screws provided Fig 13 6 CABLING AND POWER SUPPLIES see Fig 15 The four pin v terproof connector provides a pluggable connection to the power supply and motor drive Two terminals of the socket are pre wired for connection to the 12v power supply the drive unit cable is connected to the remaining two terminals on installation It is most important that power supply is not connected to drive un...

Page 7: ...n in the following table Extension Cable Copper Area Length AWG Up to 2 5m 8ft 1 5mm2 16 Up to 4 0m 13ft 2 5mm 14 Having attached the cable to the control unit socket the socket may be screwed n place using the four self tapping screws provided Fig 17 Fig 17 Accessory Connection The Autohelm 4000 s accessories plug into the contrdl unit to facilitate stowing and servicing To ensure reliable connec...

Page 8: ...riginally set course is held irrespective of any changes in balance that may occur during the course of a passage The Autohelm 4000 s computer also continuously monitors the pattern of applied rudder correction and can distinguish unnecessary repetitive corrections caused by pitch and roll of the vessel from those necessary to maintain the selected heading The computer will automatically neglect a...

Page 9: ... keys always turn the vessel IO a a to starboard STAND BY 0 AUTO 0 Push once to disengage the windvane for manual steering The previous apparent wind angle will be memorised or Push once to change over to 44 automatic compass heading control and maintain the current heading d AUTOTACK FUNCTION The Autohelm 4000 has an automatic tacking function which operates in both compass and windvane mode as f...

Page 10: ...T PROCEDURE After completing the installation you should carry out the following functional test to familiarise yourself with the system before attempting sea trials i Plug the Autohelm 4000 into the power socket and switch on the electrical supply The unit will emit a short beep tone to indicate that it is active and the LED will i flash to indicate Stand by operating j apde Q Engage the drive by...

Page 11: ...c heading Hand Steering l Press Stand by and rotate the clutch lever fully anticlockwise for return to Automatic Sea State Control During the sea trial the operation of the automatic sea state control can be observed When the autopilot is initially 42 TO PORT engaged in Auto mode the autoprlot will respond to all pitch and roll movements During the first minute of operation it will be noticed that...

Page 12: ...gether This will silence the alarm and advance the off course alarm datum to the current compass heading CURRENT LIMITING AND CUTOUT If the autopilot is driven into its end stops the drive will be pulsed to prevent overloading the motor If the pilot is left in this condition for 30 seconds the microprocessor will automatically cut out power to the motor and sound the alarm continuously To restore ...

Page 13: ...ol unit in a damp locker over the winter lay up period MAINTENANCE All moving parts of the system have been lubricated for life at the factory Therefore no maintenance whatsoever will be required Should a fault develop the t autopilot s plugability ensures that only the defective unit need be returned Before this is done please double check that the power supply cable is sound and that all connect...

Reviews: