background image

1. Connect pressure gauge to nipple 

N

. Initial cold start

should indicate a cold pressure reading of 3.1mm w.g.
(0.125in w.g.) which on hot cycling, should rise to a stable
4.1mm w.g. (0.165in w.g.).

2. Adjust excess air pressure via air pressure adjustment
flap on top of air duct at the L.H. side of cooker. (See fig.
11) No adjustment of the air pressure switch is needed.
If pressure is low, remove plastic sensor tubes from Fan
Scroll and Fan Duct, and connect a differential pressure
gauge across the nipples. This reading should register
between 9-11mm water gauge with duct fully open. This
should confirm whether the fan performance is adequate.
If the fan performance is not confirmed, there must be a
windbox air leak. Investigate by removal of the boiler
burner assembly for examination of the underside gasket
seal.

IMPORTANT

: BEFORE COMMENCING, ISOLATE THE

ELECTRICITY SUPPLY (SWITCH 

OFF

AND REMOVE

PLUG) AND THEN TURN 

OFF

THE OIL SUPPLY AT

THE ISOLATING VALVE NEAR TO THE APPLIANCE.

3. Disconnect pressure gauge and replace plug nipple.

Fail-safe protection has been built into the Sequential
Control so that in the event of any deviation from the
timing programme, or component malfunction, a lock-out
condition occurs, with the display of lamp 

L

.

Interruption of the Sequential Control power with the
exception of the continuous running fan.
To cancel the lock-out condition, turn the boiler thermostat
knob from 

ON

to 

OFF

, then back to 

ON

. The cycle will

then re-commence.

WAIT 3 MINUTES BEFORE TURNING THE
THERMOSTAT KNOB ON.

Continued lock-out indicates a malfunction that requires
qualified inspection - See Fault Finding Chart.

Check that:-
1. The boiler system is full of water and all valves are fully
open.

2. Any room thermostat is 

ON

.

3. Any programmer or time switch is set at continuous
heating.

4. Ensure the electricity supply is 

ON

, that the pump is

running and the boiler thermostat set at 80°C (180°F).

5. Allow the heating system to warm up then set the
pump adjuster to maintain a boiler ‘flow and return’
temperature differential of 10°C-14°C (18°-25°F). Checks
must be made by the installer to see that this differential
is obtained after the boiler ‘Flow’ temperature is stabilised.
The system should be balanced by regulating the water
flow rate through individual heat emitters to ensure a
satisfactory water temperature at each emitter. A system

balance must also be made, so that the minimum flow
required through the boiler is achieved when supplying
D.H.W. only.

6. When the water system reaches working temperature,
check that the boiler thermostat operates satisfactorily.
Check that any room temperature controls and
programmer or time switch are fully operative.

7. Examine the system for water soundness. The system
should then be turned off and rapidly drained while still
hot.
The water system should again be filled and cleared of all
air locks.
It is recommended that a corrosion inhibitor is added to
protect the heat exchanger and pipe work.

1. Depress the trip lever 

D

on the front of the oil control

valve and turn the cooker oil control knob 

C

to No.6

setting.

NOTE:

THE ACTUATING LEVER 

B

ON THE ELECTRIC

TOP MOUNTED ON THE OIL CONTROL VALVE TOP,
PERMITS MANUAL CONTROL TO OBTAIN MAXIMUM
OIL FLOW RATES IN THE EVENT OF POWER FAILURE
AND DEPRIVATION OF THERMOSTAT USE, ENGAGE
THE ACTUATING LEVER 

B

BY PUSHING TO THE LEFT

AND ENGAGING IN THE NOTCH OF THE COVER. THIS
ALLOWS THE ACTUATING PLUNGER BUTTON TO
EXTEND UPWARD AND GIVE HIGH FIRE OIL RATE.

USE ACTUATING LEVER WITH POWER FAILURE
ONLY.

2. Switch power 

ON

and set oven thermostat knob 

A

to

maximum.
3. With the outer door 

E

open, remove/lift out the cooker

burner door 

F

.

4. After allowing 15 minutes for oil to settle in the cooker
burner base, open the lighting cover 

G

on front of burner

shells to expose a lighting port. Fig. 13.
5. Light the front wick through the lighting port and close
the lighting cover.

CHECKING THE BOILER BURNER

FAN PRESSURE

BOILER BURNER LOCKOUT

BOILER CONTROL CHECK

Fig.13

LIGHTING THE COOKER BURNER

13

DESN 510836 A

Summary of Contents for Heatranger 368K

Page 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy ...

Page 2: ...LOW Boiler ON Cooker HIGH Boiler ON kW Btu h IMPORTANT IN ORDER TO MAINTAIN OPTIMUM PERFORMANCE FROM THIS APPLIANCE IT IS ESSENTIAL THAT THE INITIAL COMMISSIONING IS UNDERTAKEN BY SELECTED TRAINED INSTALLATION SERVICING ENGINEERS YOUR RAYBURN STOCKIST WILL PROVIDE ADVISE ON THE LOCATION OF THE NEAREST INSTALLING ENGINEER AND WE RECOMMEND YOU CONTRACT OUT THE PERIODICAL SERVICING OF THE APPLIANCE T...

Page 3: ...inal See Chimney Terminations This appliance must be installed on a solid floor base or plinth made of incombustible material which is capable of supporting the total weight The location chosen for the appliance must permit installation and the provision of a satisfactory flue and an adequate air supply The location must also provide adequate space for servicing and air circulation around the appl...

Page 4: ...ory made prefabricated metal flue then a proprietary cowl can be used for this purpose Chimney Cleaning Ensure there are accessible airtight flue cleaning doors in order to obtain cleaning access to the complete chimney Providing the appliance is operating correctly an annual chimney flue cleaning will suffice but if in doubt arrange for a half yearly clean preferably at the beginning end of the c...

Page 5: ...Domestic Hot Water and Pumped Heating The 28mm O D primary flow pipe must rise continuously from the boiler section to the cylinder to ensure good gravity circulation and extended to provide an open vent The 28mm O D primary flow and return pipes must not exceed 10m in length Pipe runs in excess of 5m must be lagged To obtain Domestic Hot Water gravity circulation with the circulating pump on the ...

Page 6: ...Typical DHW Gravity System Fig 4 Typical Pumped System 5 ...

Page 7: ...CE HAVE MORE THAN ONE POWER SOURCE ALL POWER TO THE APPLIANCE MUST GO THROUGH ONE SINGLE 5 AMP FUSED ISOLATOR SWITCH General The appliance is floor mounted and the space in which the appliance is to be fitted must have the following minimum dimensions Between wall and L H side of appliance 300mm Between wall and R H side of appliance Zero Above the raised insulated cover handle 60mm In addition ad...

Page 8: ...iagram See below UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE HAVE TWO SEPARATE POWER SOURCES ALL POWER MUST GO THROUGH ONE SINGLE 5A FUSED ISOLATOR SWITCH Fig 6 Fig 7 Wiring Diagram for the 368K on a Fully Pumped System 7 ...

Page 9: ...etach the electrical connections to the glo coil See Fig 11 3 Slacken off bolts on tie bar retaining the boiler burner and remove tie bar 4 Holding the strap handle on the front of the burner withdraw horizontally until clear of the appliance See fig 13 5 i Lift out top Vee baffle ii Remove the two end baffles and inter stage baffles from within the boiler burner iii Check that the wick on the glo...

Page 10: ... Nut Insert Flame Sensor into burner front plate and secure Adjust fire bricks so that there is a gap between them in the centre xx Replace boiler front fire bricks boiler cover plate and hot plate assembly Ensure boiler cover plate is down correctly that the front screw is secure and that the type gasket is sealing xxi Check oil flow rate to main burner This should be 38 40 cc min as measured by ...

Page 11: ...Fig 12 Fig 10 Fig 11 DESN 510388 10 DESN 511324 ...

Page 12: ...cooker burner thus eliminating excessive fumes into the room Boiler Burner SEE FIG 12 1 Connect oil pipe work and solenoids between the oil control valve and the boiler burner 2 Ensure that both pipes rise steadily without kinks from the lowest point 3 Disconnect main burner oil feed and fit adaptor for measuring oil rates by the DRIP FEED METHOD 4 Put tray under adaptor outlet 5 Turn ON separate ...

Page 13: ...pplicable Checks to ensure electrical safety should be carried out by a competent person The whole of the system should be thoroughly flushed out with cold water without the pump in position Ensure that all valves are open With the pump fitted the system should be filled and air locks cleared Vent all heat emitters and check for water soundness SEE FIG 13 Check that 1 The boiler system is full of ...

Page 14: ... Allow the heating system to warm up then set the pump adjuster to maintain a boiler flow and return temperature differential of 10 C 14 C 18 25 F Checks must be made by the installer to see that this differential is obtained after the boiler Flow temperature is stabilised The system should be balanced by regulating the water flow rate through individual heat emitters to ensure a satisfactory wate...

Page 15: ...d down by the following morning in readiness for servicing Before commencing any servicing isolate the electricity supply switch OFF and remove plug then turn OFF the oil supply at the isolating valve near to the appliance Standard Half Yearly Service Schedule a Remove and clean Flue Draught Stabiliser b Service clean of complete boiler heat exchanger over flueways oven and hotplate flueways toget...

Page 16: ...t any heat deformation is minimal the assembly is free of heat oxidised surfaces and is interlocked together Remove any internal external surface deposits with soft brush iv Remove the wicks from oil burner base If the wicks are badly charred or heat hardened prepare replacements v Carefully remove any carbon deposit on machined surfaces of oil burner base which provide seating for burner shells R...

Page 17: ...l Reconnect the oil feed pipe and electrically reconnect the flame sensor and ignition glo coil igniter in reverse order of dis assembly Replace boiler strap and secure tightly with retaining bolts The boiler burner is now ready for re lighting NOTE ENSURE BOTH PILOT AND MAIN FEED PIPES RISE CONTINUALLY FROM THE LOWEST POINT TO AVOID AIR LOCKING PROBLEMS To Clean the Boiler Heat Exchanger and Cook...

Page 18: ...thermostat knobs Remove four screws securing control panel cover to L H side plate and remove cover c Remove split pin from boiler thermostat pocket d Remove and withdraw boiler thermostat phial from boiler phial pocket e Disconnect two electrical leads from thermostat body and earth terminal See Fig 14 for connections f Unscrew thermostat spindle locknut to detach boiler thermostat from mounting ...

Page 19: ...icro switch noting order of connection d Remove two fixing screws securing pressure switch to strap NOTE CHECK BOTH PLASTIC TUBES ARE INTACT AIRTIGHT AND REPLACE IF NECESSARY Replace switch assembly in reverse manner of dis assembly and remake electrical terminations Although the air pressure switch is now ready for use adjustments must be made to the switch for pressure activation as follows i Co...

Page 20: ...of electrical power Setting the thermostat knob from LOW TO MAX will cause the thermostat to switch electrical power ON OFF automatically and vary the oil rate to provide a selected oven temperature thermostatically controlled See Users Instructions for details of thermostat knob settings and oven temperatures Despite the loss of electrical power high oven cooking temperatures can still be obtaine...

Page 21: ...he sequence re commences Confirmation of oil rates and combustion must be made as a final check These can be carried out using the Drip Feed Method 1 Confirm the cooker burner base is level in all directions 2 Confirm the static oil depth in the cooker burner base is 6mm after a 15 20 minute period 3 Check the low fire oil rate 4 75cc min on low 4 Check high fire rate 13 0 13 5cc min 5 Assemble bu...

Page 22: ...am See Page below UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE HAVE TWO SEPARATE POWER SOURCES ALL POWER MUST GO THROUGH ONE SINGLE 5A FUSED ISOLATOR SWITCH Fig 29 Wiring Diagram for the 368K on a Fully Pumped System 21 Fig 28 ...

Page 23: ...uns on Lock out PCB fault Replace PCB light FAN and GLO PLUG on CONTINUOUSLY Fan and glo plug on pilot PCB fault Replace PCB solenoid does not open PILOT BURNER DOES NOT LIGHT Glo plug energised power to Pilot solenoid fault Replace solenoid pilot but does not open Pressure switch fault Check setting of pressure switch Replace pressure switch Air lock in pilot oil feed pipe Check oil pipe rises st...

Page 24: ...Draughts Check flue for down draughts and eliminate them Poor fitting burner shells Check set of shells seating properly Replace set of shells Check burner base replace if necessary CONTINUOUS LOW FIRE Power failure Check mains supply if power cut use manual control Cooker thermostat fault Replace cooker thermostat Oil valve electric top fault Replace electric top Oil valve control pin stuck Free ...

Page 25: ...policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ England www aga web co uk www agacookshop co uk www agalinks com ...

Reviews: