Rayburn Cookmaster 208K User Instructions Download Page 15

1. Open outer burner door and lift/remove inner burner 

door.

2. Withdraw oil burner base assembly and place on a 

work surface. Locate the perforated shell assemblies 
onto burner base (lighting port at burner front), and 
check that the shell assemblies seat correctly (near 
airtight) and that the top horizontal baffle fits on top 
of the shells. Remove the shells, and check that the 
vapourising chamber plug fits snugly into the base, 
and that the vapourising wicks fit into the burner 
base grooves.

3. Transfer the oil burner base assembly into 

combustion chamber with centre support at the rear 
end and the two front support screws forward in the 
combustion chamber.
Adjust the front support levelling screws of the 
burner assembly until it is level in all directions, then 
tighten the locknuts on the levelling screws. Use a 
cross spirit level to ensure burner is level in all 
directions.

NOTE:

THE BURNER BASE MUST BE LEVEL.

4. Insert the copper oil feed pipe through the side of 

the cooker with the front end turned upward for 
connection to the burner base front elbow.
The opposite end of the pipe should be connected to 
the elbow on the outlet of the oil control valve.

NOTE:

KINKING OF THE OIL FEED PIPE MUST BE

AVOIDED OTHERWISE AIRLOCKING WILL OCCUR.
ALWAYS RUN THE PIPE TO A LOW LEVEL POINT,
THEN GRADUALLY PROVIDE A CONTINUAL
UPWARD SLOPE TO THE BURNER.
5. Connect oil supply tank feed pipe to inlet of oil 

control valve open all oil valves to allow oil into 
control valve. It may be necessary to purge the oil 
line to prevent air locking.

BURNER INSTALLATION

Installation Instructions

6

Fig.4 Clearance Between Cooker and Combustion Wall

Fig.5

Fig.6  8 ” Burner assembly - 208K Boiler Model

Fig.6A  6” Burner assembly - 200K Non-Boiler Model

DESN 511029

TOP PLATE

SET OF

SHELLS

DEEP WELL

BURNER BASE LID

BURNER WICKS

BURNER BASE

CARBON LEG

ASSEMBLY

Summary of Contents for Cookmaster 208K

Page 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy...

Page 2: ...c o n d i t i o n a t a l l t i m e s a t l o w f i r e r a t e w h e n i d l i n g T u r n i n g t h e c o o k e r b u r n e r O F F i s N O T r e c o m m e n d e d u n l e s s s e r v i c i n g i s...

Page 3: ...ng the highest temperature see chart below NOTE NON BOILER MODELS MAY OPERATE AT HIGHER TEMPERATURES THAN THOSE QUOTED ABOVE To Heat the Top Main Oven and Increase Hotplate Temperature Turn the contro...

Page 4: ...stry quiche cases blind just place the flan dish on the oven floor for soggy free pastry When the oven is hot the floor of the oven can be used for shallow frying a cast iron dish is recommended with...

Page 5: ...cleaning with a soapy damp cloth Use a wire brush to keep the cast iron hotplate clean General cleaning is best carried out when the Rayburn is cool IMPORTANT Aga recommend Vitreous Enamel Associatio...

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Page 9: ...licy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Tel...

Page 10: ...eb co uk Consumer Protection Act 1987 As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installe...

Page 11: ...ks to OFTEC Standard T100 The oil storage tank must be positioned with the bottom of the tank not less than 630mm and the top not more than 3 2m above the base of the cooker Oil Pipe Line The oil line...

Page 12: ...ate above the roof level in accordance with current Building Regulations and statutory requirements as outlined in BS 6461 Part 1 and BS 7566 Parts 1 to 4 However well designed constructed and positio...

Page 13: ...700 8 The use of horizontal pipe runs should be avoided wherever possible in order to prevent the collection of air in the system If horizontal runs are unavoided the pipes should rise upwards in the...

Page 14: ...em in accordance with standard practice 5 Coat the male thread of the oil burner pipe assembly elbow with oil resistant compound and screw into the burner base check position of elbow See Fig 6 Visual...

Page 15: ...cross spirit level to ensure burner is level in all directions NOTE THE BURNER BASE MUST BE LEVEL 4 Insert the copper oil feed pipe through the side of the cooker with the front end turned upward for...

Page 16: ...pth adjust the oil control valve height via the adjusting screws between the valve and mounting bracket Re check the oil burner and valve are level in all directions General a Turn oil valve control k...

Page 17: ...od assembly See Fig 5 Sample the flue products through the hole for a Smoke Test utilising a Baccarach Smoke Pump where all reading should indicate a Smoke Number 0 1 under the following checks i At l...

Page 18: ...knob to a higher number setting to control the desired oven temperature No 1 position is the minimum and idling rate and setting up to No 6 will provide a maximum oven temperature of 270 C Before the...

Page 19: ...ayer of paper in combustion chamber base plate b Thoroughly brush boiler rear face and cooker LH side in an upward and downward direction Brush across the oven top c Remove layer of paper with fallen...

Page 20: ...11...

Page 21: ...olicy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Te...

Page 22: ...0K 5 48 kW 208K 7 42 kW Fuel suitability Class C2 Kerosene suitable for vaporising burners Oil inlet 1 4 BSP Flue outlet 100mm Vertical Maximum flue gas temperature 330 deg C Combustion air supply req...

Page 23: ...assembled from individual enamelled cast iron components which may cause the product to vary slightly in its overall dimensions Consequently any recess should be generously dimensioned with a minimum...

Page 24: ...late Oil Supply The installation of the oil storage tank and pipeline should only be carried out by a competent person A risk assessment will need to have been made of the proposed oil storage arrange...

Page 25: ...be installed as shown with its body located outside of the property and the sensor located adjacent to the Rayburn A second fire valve should be fitted immediately before the OCV and with its sensor...

Page 26: ...there is no masonry chimney available then a prefabricated twin wall factory insulated sys tem may be used of an appropriate material normally stainless steel Internal diameter should be 125mm Note t...

Page 27: ...is to be much preferred This then allows for a suitable corrosion inhibitor to be added 28mm diameter pipes should be used for the flow return pipework which should be arranged so as to allow for gra...

Page 28: ...ialist With Aga s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the product described at any time The Rayburn 200 series ar...

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