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guidance:-
The cross sectional area of the flue serving the
appliance must not be less than the area of the flue
outlet of the appliance and be at least 4.5m high.
The flue pipe to be used must not be less than 102mm
internal diameter. Flue pipes and fittings should be
constructed from one of the following materials:
a) Mild Steel with a wall thickness of 3mm minimum.
b) Stainless Steel to BS. 1449. Part 2
c) Cast Iron to BS. 41.
d) Mild Steel, acid resistant vitreous enamel lined to BS.1344. 
Part 2.

Chimneys

Chimneys should be built of masonry or be assembled
from factory-made insulated components.
Masonry chimneys may be built of any masonry
material, with a lining, of if flue blocks, without a lining.
The chimney lining should be 125mm minimum
diameter and be formed of moisture and acid resistant
liners to BS.1181 with rebated or socketed joints
uppermost.
Alternatively, linings may be imperforate clay flue pipes
as described in BS.65 or flue blocks to BS.1289 and
installed to BS.6461.
A 125mm minimum diameter factory-made, insulated
chimney, complying to BS 4543 may be fitted and
installed to BS.7566.

Use of older existing chimneys

Older chimneys must be swept and a suitable flexi liner
fitted.

Chimney Terminations

All chimneys should terminate above the roof level in
accordance with current Building Regulations and
statutory requirements as outlined in BS.6461 Part 1
and  BS.7566 Parts 1 to 4.
However well-designed, constructed and positioned, the
satisfactory performance of a flue can be adversely
affected by the down-draught caused by adjacent tall
buildings and trees or even nearby hills. These deflect
the wind creating a zone of high pressure over the
terminal causing it to blow directly down the chimney
flue.
A suitable anti-downdraught terminal such as the
Marcone will usually effectively combat low pressure
down-blow but no known cowl is likely to prevent down-
draught due to a high pressure zone.

Flue Draught

For correct performance of the appliance, it is
recommended that the flue pull be a minimum of 1mm
H

2

O.

Chimney Cleaning

Ensure there are accessible airtight flue cleaning doors
in order to obtain cleaning access to the complete
chimney.
Providing the appliance is operating correctly, an
annual chimney flue clean will suffice, but if in doubt,
arrange for a half yearly clean, preferably at the
beginning/end of the central heating season.

High Chimney Draughts

A well sealed, tall exposed chimney on a hill, is an
instance where generated draughts could be excessive
and must be controlled.
Should this occur, a flue stabiliser must be fitted either
in the flue pipe or chimney, but in the same room as the
appliance.

Installation Instructions

3

Fig.2 Flue Layouts

Summary of Contents for Cookmaster 208K

Page 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy...

Page 2: ...c o n d i t i o n a t a l l t i m e s a t l o w f i r e r a t e w h e n i d l i n g T u r n i n g t h e c o o k e r b u r n e r O F F i s N O T r e c o m m e n d e d u n l e s s s e r v i c i n g i s...

Page 3: ...ng the highest temperature see chart below NOTE NON BOILER MODELS MAY OPERATE AT HIGHER TEMPERATURES THAN THOSE QUOTED ABOVE To Heat the Top Main Oven and Increase Hotplate Temperature Turn the contro...

Page 4: ...stry quiche cases blind just place the flan dish on the oven floor for soggy free pastry When the oven is hot the floor of the oven can be used for shallow frying a cast iron dish is recommended with...

Page 5: ...cleaning with a soapy damp cloth Use a wire brush to keep the cast iron hotplate clean General cleaning is best carried out when the Rayburn is cool IMPORTANT Aga recommend Vitreous Enamel Associatio...

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Page 7: ...6...

Page 8: ...7...

Page 9: ...licy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Tel...

Page 10: ...eb co uk Consumer Protection Act 1987 As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installe...

Page 11: ...ks to OFTEC Standard T100 The oil storage tank must be positioned with the bottom of the tank not less than 630mm and the top not more than 3 2m above the base of the cooker Oil Pipe Line The oil line...

Page 12: ...ate above the roof level in accordance with current Building Regulations and statutory requirements as outlined in BS 6461 Part 1 and BS 7566 Parts 1 to 4 However well designed constructed and positio...

Page 13: ...700 8 The use of horizontal pipe runs should be avoided wherever possible in order to prevent the collection of air in the system If horizontal runs are unavoided the pipes should rise upwards in the...

Page 14: ...em in accordance with standard practice 5 Coat the male thread of the oil burner pipe assembly elbow with oil resistant compound and screw into the burner base check position of elbow See Fig 6 Visual...

Page 15: ...cross spirit level to ensure burner is level in all directions NOTE THE BURNER BASE MUST BE LEVEL 4 Insert the copper oil feed pipe through the side of the cooker with the front end turned upward for...

Page 16: ...pth adjust the oil control valve height via the adjusting screws between the valve and mounting bracket Re check the oil burner and valve are level in all directions General a Turn oil valve control k...

Page 17: ...od assembly See Fig 5 Sample the flue products through the hole for a Smoke Test utilising a Baccarach Smoke Pump where all reading should indicate a Smoke Number 0 1 under the following checks i At l...

Page 18: ...knob to a higher number setting to control the desired oven temperature No 1 position is the minimum and idling rate and setting up to No 6 will provide a maximum oven temperature of 270 C Before the...

Page 19: ...ayer of paper in combustion chamber base plate b Thoroughly brush boiler rear face and cooker LH side in an upward and downward direction Brush across the oven top c Remove layer of paper with fallen...

Page 20: ...11...

Page 21: ...olicy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Te...

Page 22: ...0K 5 48 kW 208K 7 42 kW Fuel suitability Class C2 Kerosene suitable for vaporising burners Oil inlet 1 4 BSP Flue outlet 100mm Vertical Maximum flue gas temperature 330 deg C Combustion air supply req...

Page 23: ...assembled from individual enamelled cast iron components which may cause the product to vary slightly in its overall dimensions Consequently any recess should be generously dimensioned with a minimum...

Page 24: ...late Oil Supply The installation of the oil storage tank and pipeline should only be carried out by a competent person A risk assessment will need to have been made of the proposed oil storage arrange...

Page 25: ...be installed as shown with its body located outside of the property and the sensor located adjacent to the Rayburn A second fire valve should be fitted immediately before the OCV and with its sensor...

Page 26: ...there is no masonry chimney available then a prefabricated twin wall factory insulated sys tem may be used of an appropriate material normally stainless steel Internal diameter should be 125mm Note t...

Page 27: ...is to be much preferred This then allows for a suitable corrosion inhibitor to be added 28mm diameter pipes should be used for the flow return pipework which should be arranged so as to allow for gra...

Page 28: ...ialist With Aga s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the product described at any time The Rayburn 200 series ar...

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