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Detailed recommendations for air supply are given in
the current Building Regulations J1/4/5.
The following notes are intended to give general
guidance:-

Kitchen or Internal Air Supply

Wherever a flue appliance is to be installed, it must
have a permanent air vent. This vent must be either
direct to outside air or to an adjacent room or internal
space which must itself have a permanent air vent of at
least the same size direct to outside air. The minimum
effective area of the permanent air vent in the outside
wall must be 30.5cm

2

(4.75in

2

).

Effect of Extractor Fan

Avoid if possible the installation of an extractor fan in
the same room as the appliance or the room where the
permanent air vent is located. Additional air inlets must
be fitted to introduce compensating air, equivalent to
the capacity of the fan when fitted.

Hot water systems should be in accordance with the
relevant recommendations given in BS. 6700.
The following notes are of particular importance.
1. In domestic hot water systems the hot water 

storage vessel must be of the indirect cylinder of 
calorific type.

2. The hot water storage vessel should be insulated,

preferably with not less than 75mm thick mineral 
fibre, or its equivalent.

3. Pipework should be insulated to help prevent heat 

loss and possible freezing, particularly where pipes 
are run through roof spaces. Cisterns situated in area
which may be exposed to freezing conditions should 
also be insulated.

4. Draining taps must be located in accessible positions

which permit the draining of the appliance and hot 
water storage vessel. Draining taps should be at 
least 1/2in BSP nominal size and be in accordance 
with BS. 2879.

5. The appliance boiler section should be connected to 

a cistern water supply, subject to a maximum head 
of 18.25m (1.8 bar).

6. Water carrying copper tubes should be to BS. 2871, 

Part 1.

7. Hot water systems should be in accordance with the 

relevant recommendations given in BS. 6700.

8. The use of horizontal pipe runs should be avoided 

wherever possible in order to prevent the collection 
of air in the system. If horizontal runs are unavoided 
the pipes should rise upwards in the direction away 
from the appliance.

Hot Water Storage Vessel

It is recommended that an indirect 140 litre (30 gallon)
hot water storage cylinder of the double feed type e.g.
(Manufactured by Albion Cylinders) complying with the
BS. 1566, should be insulated, preferably with not less
than 75mm thick mineral fibre or its equivalent, and
fixed vertically as near as possible to the appliance.

The water draw-off pipes to the taps must be dead leg
connection from the vent expansion pipe. A drain tap
must be fitted at the lowest point of the system.
A towel rail of not more than 0.5mm

2

heating surface

may be heated providing the flow and return pipes are
not more than 5m each in length, and provided the
cylinder and pipes to the cylinder are insulated.
If the cylinder is very close to the cooker, a towel rail is
advisable as a heat leak and lagging should not be
applied.

NOTE:

The appliance must not be operated if the water

system is out of operation, or has been drained.

Corrosion Inhibitor

A corrosion inhibitor can be used when installing this
appliance to an 

Indirect Hot Water Cylinder Only

.

The combined appliance is floor-mounted and the
space in which the appliance is to be fitted must have
the following minimum dimensions:-

Width:

1145mm

Depth:

1575mm

Height:

1320mm

This space includes the following minimum clearances
for servicing:-

Between wall and L.H. side of appliance

300mm

Between wall and R.H. side of appliance

Zero

Above the raised insulating cover handle

75mm

In addition, adequate clearance must be available at the
front of the appliance to enable it to be operated and
serviced.
Flue pipes and fitting must not be closer than 25mm to
combustible materials and where passing through a
combustible partition such as a ceiling or roof, must be
enclosed in non-combustible sleeve providing an air

Installation Instructions

AIR SUPPLY

HOT WATER SYSTEM

4

Fig.3 Typical Gravity System

INSTALLATION OF APPLIANCE -

GENERAL

Summary of Contents for Cookmaster 208K

Page 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy...

Page 2: ...c o n d i t i o n a t a l l t i m e s a t l o w f i r e r a t e w h e n i d l i n g T u r n i n g t h e c o o k e r b u r n e r O F F i s N O T r e c o m m e n d e d u n l e s s s e r v i c i n g i s...

Page 3: ...ng the highest temperature see chart below NOTE NON BOILER MODELS MAY OPERATE AT HIGHER TEMPERATURES THAN THOSE QUOTED ABOVE To Heat the Top Main Oven and Increase Hotplate Temperature Turn the contro...

Page 4: ...stry quiche cases blind just place the flan dish on the oven floor for soggy free pastry When the oven is hot the floor of the oven can be used for shallow frying a cast iron dish is recommended with...

Page 5: ...cleaning with a soapy damp cloth Use a wire brush to keep the cast iron hotplate clean General cleaning is best carried out when the Rayburn is cool IMPORTANT Aga recommend Vitreous Enamel Associatio...

Page 6: ...5...

Page 7: ...6...

Page 8: ...7...

Page 9: ...licy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Tel...

Page 10: ...eb co uk Consumer Protection Act 1987 As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installe...

Page 11: ...ks to OFTEC Standard T100 The oil storage tank must be positioned with the bottom of the tank not less than 630mm and the top not more than 3 2m above the base of the cooker Oil Pipe Line The oil line...

Page 12: ...ate above the roof level in accordance with current Building Regulations and statutory requirements as outlined in BS 6461 Part 1 and BS 7566 Parts 1 to 4 However well designed constructed and positio...

Page 13: ...700 8 The use of horizontal pipe runs should be avoided wherever possible in order to prevent the collection of air in the system If horizontal runs are unavoided the pipes should rise upwards in the...

Page 14: ...em in accordance with standard practice 5 Coat the male thread of the oil burner pipe assembly elbow with oil resistant compound and screw into the burner base check position of elbow See Fig 6 Visual...

Page 15: ...cross spirit level to ensure burner is level in all directions NOTE THE BURNER BASE MUST BE LEVEL 4 Insert the copper oil feed pipe through the side of the cooker with the front end turned upward for...

Page 16: ...pth adjust the oil control valve height via the adjusting screws between the valve and mounting bracket Re check the oil burner and valve are level in all directions General a Turn oil valve control k...

Page 17: ...od assembly See Fig 5 Sample the flue products through the hole for a Smoke Test utilising a Baccarach Smoke Pump where all reading should indicate a Smoke Number 0 1 under the following checks i At l...

Page 18: ...knob to a higher number setting to control the desired oven temperature No 1 position is the minimum and idling rate and setting up to No 6 will provide a maximum oven temperature of 270 C Before the...

Page 19: ...ayer of paper in combustion chamber base plate b Thoroughly brush boiler rear face and cooker LH side in an upward and downward direction Brush across the oven top c Remove layer of paper with fallen...

Page 20: ...11...

Page 21: ...olicy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Te...

Page 22: ...0K 5 48 kW 208K 7 42 kW Fuel suitability Class C2 Kerosene suitable for vaporising burners Oil inlet 1 4 BSP Flue outlet 100mm Vertical Maximum flue gas temperature 330 deg C Combustion air supply req...

Page 23: ...assembled from individual enamelled cast iron components which may cause the product to vary slightly in its overall dimensions Consequently any recess should be generously dimensioned with a minimum...

Page 24: ...late Oil Supply The installation of the oil storage tank and pipeline should only be carried out by a competent person A risk assessment will need to have been made of the proposed oil storage arrange...

Page 25: ...be installed as shown with its body located outside of the property and the sensor located adjacent to the Rayburn A second fire valve should be fitted immediately before the OCV and with its sensor...

Page 26: ...there is no masonry chimney available then a prefabricated twin wall factory insulated sys tem may be used of an appropriate material normally stainless steel Internal diameter should be 125mm Note t...

Page 27: ...is to be much preferred This then allows for a suitable corrosion inhibitor to be added 28mm diameter pipes should be used for the flow return pipework which should be arranged so as to allow for gra...

Page 28: ...ialist With Aga s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the product described at any time The Rayburn 200 series ar...

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