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Table of Contents
P/N 016-5032-114 Rev. A
i
Chapter 1
Important Safety Information.............................................................................
1
Hydraulic .........................................................................................................................................................................
2
General .......................................................................................................................................................................................
2
Instructions for Hose Routing ...........................................................................................................................................
2
Electrical ..........................................................................................................................................................................
3
General .......................................................................................................................................................................................
3
Instructions for Wire Routing ............................................................................................................................................
3
Chapter 2
Introduction.............................................................................................................
7
Preparing for Installation ..........................................................................................................................................
7
Recommendations .................................................................................................................................................................
7
Point of Reference .................................................................................................................................................................
7
Updates ...........................................................................................................................................................................
7
Kit Contents ...................................................................................................................................................................
8
Chapter 3
Hydraulic System Installation............................................................................
13
Install Fittings in the Steering Valve ..................................................................................................................
14
Mount the Steering Valve .....................................................................................................................................
15
Install the Left and Right Steering Hoses ........................................................................................................
16
Install the Pressure and Tank Hoses .................................................................................................................
17
Install the Load Sense Hoses ...............................................................................................................................
19
Hydraulic Diagram ...................................................................................................................................................
21
Chapter 4
Wheel Angle Sensor (WAS) Installation .........................................................
23
Chapter 5
Cab Component Installation..............................................................................
27
Install the RS1 Unit ..................................................................................................................................................
27
Install the Hydraulic Drive Unit (HDU) ..............................................................................................................
28
Install the RS1 Cables ..............................................................................................................................................
29
Install the RS1 Harness .......................................................................................................................................................
29
Install the HDU Harness .....................................................................................................................................................
30
Install the Valve Harness ...................................................................................................................................................
35
Install the Steering Lockout Switch - Four-Wheel Steer Machines Only ............................................
36
System Diagram ........................................................................................................................................................
38
Chapter 6
Startup Procedures ..............................................................................................
39
Verify the RS1 System Installation .....................................................................................................................
39
Calibrate the RS1 System ......................................................................................................................................
40