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Raven AutoBoom Case IH Patriot 2240, Installation Manual

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Raven AutoBoom Case IH Patriot 2240 Installation Manual Download Page 17

CHAPTER

3

P/N 016-0230-047 Rev. C

13

CHAPTER 3

HYDRAULIC SYSTEM 

INSTALLATION

 

 

WARNING

The machine must remain stationary and 

switched off, with the booms unfolded and 

supported, during installation or maintenance.

 

CAUTION

When installing AutoBoom hydraulics or 

performing diagnostics, maintenance, or routine 

service, ensure precautions are taken to prevent 

any foreign material from being introduced into 

the machine’s hydraulic system.

Objects or materials that are able to bypass the 

machine’s hydraulic filtration system will reduce 

performance and possibly damage the 

AutoBoom hydraulic valve.

NOTICE

The appearance of the AutoBoom hydraulic valve 

may vary slightly from the images contained in 

this manual. However, the fittings, hose 

connections, and cable connections remain the 

same.

Summary of Contents for AutoBoom Case IH Patriot 2240

Page 1: ...Case IH Patriot 250 2240 2250 New Holland SP2500 80 100 Booms AutoBoom Installation Manual P N 016 0230 047 Rev C 01 17 E28493 Copyright 2012 2013 2017 ...

Page 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Page 3: ...15 Install the Left and Right Cylinder Hoses 16 Install the Left and Right Down Hoses 17 Hydraulic Diagram 19 Chapter 4 Ultrasonic Sensor Installation 21 Mount the Boom Sensors 21 Boom Sensor Mounting Locations 21 Mount the Boom Sensors 22 Mount the Center Sensor 23 Connect the Sensor Cables 24 Chapter 5 Gauge Wheel Installation Optional 25 Gauge Wheel Mounting Locations 25 Mount the Gauge Wheels ...

Page 4: ...Table of Contents iiCase IH Patriot 250 2240 2250 New Holland SP2500 80 100 Booms AutoBoom Installation Manual Chapter 7 Replacement Parts 33 Valve 33 Wheels 34 Sensors 34 ...

Page 5: ...es Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position or a safe working distance away from the booms at all times when AutoBoom is engaged Disable AutoBoom when exiting from the operator s seat and machine Do not drive the machine with AutoBoom enabled on any public ...

Page 6: ...m hydraulic valve INSTRUCTIONS FOR HOSE ROUTING The word hose is used to mean all flexible fluid carrying components Follow existing hoses as much as possible and use these guidelines Hoses should not contact or be attached to Components with high vibration forces Components carrying hot fluids beyond component specifications Avoid contact with any sharp edge or abrading surfaces such as but not l...

Page 7: ...Always verify that the power leads are connected to the correct polarity as marked Reversing the power leads could cause severe damage to the equipment Ensure that the power cable is the last cable to be connected A minimum of 12 VDC is required for system operation with a maximum of 15 VDC INSTRUCTIONS FOR WIRE ROUTING The word harness is used to mean all electrical leads and cables bundled and u...

Page 8: ...nd pivot points Clamp harnesses securely to force controlled movement to occur in the desired harness section Avoid sharp twisting or flexing of harnesses in short distances Connectors and splices should not be located in harness sections that move Protect harnesses from Foreign objects such as rocks that may fall or be thrown by the unit Buildup of dirt mud snow ice submersion in water and oil Tr...

Page 9: ...he ground is level clean and dry Leave the machine turned off for the duration of the installation process During the installation process follow good safety practices Be sure to carefully read the instructions in this manual as you complete the installation process RECOMMENDATIONS Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the f...

Page 10: ...the system Raven Industries recommends the following best practices when installing the AutoBoom system Use part numbers to identify the parts Do not remove the plastic wrap from a part until it is necessary for installation Do not remove plastic caps from a part until it is necessary for installation TOOLS NEEDED The following tools are recommended for installation of the AutoBoom system SAE stan...

Page 11: ... better To serve you best please send an email with the following information to techwriting ravenind com Case IH Patriot 250 2240 2250 New Holland SP2500 80 100 Booms AutoBoom Installation Manual P N 016 0230 047 Rev C Any comments or feedback include chapter or page numbers if applicable Let us know how long have you been using this or other Raven products We will not share your email or any inf...

Page 12: ...g 107 0172 501 3 Cable 50 Ultrasonic Sensor Extension 115 0230 050 2 Cable AutoBoom Harness 115 0230 073 1 U Bolt 3 1 16 W x 5 L x 3 8 Thread 107 0171 607 2 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 4 Bolt 5 16 18 x 7 8 Hex 311 0052 104 4 Bolt 3 8 16 UNC x 1 1 4 Hex 311 0054 081 15 TABLE 1 Raven CAN UltraGlide Installation Kit P N 117 0232 112 or ISO CAN UltraGlide Installation Kit 117 0232 ...

Page 13: ...M F 90 Swivel Elbow 333 0012 065 2 Fitting 6 ORFS M M F Swivel Run Tee 333 0012 069 4 Fitting 6 ORFS M to 6 SAE O Ring M Straight Adapter 333 0012 084 2 Fitting 6 ORFS M to 8 SAE O Ring M 90 Elbow 333 0012 165 2 Fitting 8 ORFS M to 8 SAE O Ring M Straight Adapter 333 0012 168 2 Fitting 6 O Ring to 11 16 Hex Plug 333 0012 194 2 TABLE 1 Raven CAN UltraGlide Installation Kit P N 117 0232 112 or ISO C...

Page 14: ...t P N 117 0137 026 Picture Item Description Part Number Qty Sensor Left Ultrasonic 063 0130 012 1 Sensor Right Ultrasonic 063 0130 014 1 Bracket Sensor Mounting 107 0172 501 3 Cable 40 Ultrasonic Sensor Extension 115 0171 602 2 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 4 Bolt 3 8 16 UNC x 1 1 4 Hex 311 0054 081 8 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 TABLE 2 Hydraulic Installation Kit...

Page 15: ...230 047 Rev C 11 INTRODUCTION TABLE 4 Optional Wheel Kit P N 117 0138 017 Picture Item Description Part Number Qty Axle Assembly AutoBoom 063 0131 567 2 Bracket Case IH Weldment 116 0159 544 2 Wheel 322 0131 008 2 ...

Page 16: ...CHAPTER 2 12Case IH Patriot 250 2240 2250 New Holland SP2500 80 100 Booms AutoBoom Installation Manual ...

Page 17: ...e or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damage the AutoBoom hydraulic valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in...

Page 18: ...UNT THE AUTOBOOM VALVE FIGURE 1 AutoBoom Valve Mounted on the Machine Secure the AutoBoom valve P N 063 0131 124 to the mounting bracket on the machine s center rack using four 5 16 hex bolts P N 311 0052 104 and four 5 16 lock washers P N 313 1000 019 NOTE Mount the valve so that Ports LC and RC point down Fitting Part Number Port Fitting 11 16 ORFS M to 3 4 SAE O Ring M 90 Elbow 333 0012 165 LF ...

Page 19: ...f the installed hydraulic hose to Port P of on the AutoBoom valve WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure CAUTION When installing AutoBoom hydraulics or performing diagnostics maint...

Page 20: ... the installed hydraulic hose to Port T on the Autoboom valve INSTALL THE LEFT AND RIGHT CYLINDER HOSES 1 Trace the machine s right cylinder hose from the rod end of the right tilt cylinder to the machine s hydraulic valve 2 Disconnect the machine s right tilt cylinder hose from the machine s hydraulic valve FIGURE 4 Right Cylinder Hose Installed 3 Install 11 16 ORFS M M F swivel run tee adapter f...

Page 21: ...lied hydraulic hose P N 214 1000 494 on the 90 end of the installed tee fitting 11 Connect the straight end of the installed hydraulic hose to the fittings installed in Port LC of the AutoBoom valve INSTALL THE LEFT AND RIGHT DOWN HOSES FIGURE 6 Left Down Hose Installed 1 Trace the machine s left return hose from the base end of the left tilt cylinder to the machine s hydraulic valve 2 Disconnect ...

Page 22: ...tilt return hose from the machine s hydraulic valve 10 Install a 11 16 ORFS M F 90 swivel elbow fitting in the open port of the machine s hydraulic valve 11 Install a 11 16 ORFS M M F swivel run tee adapter fitting P N 333 0012 069 on the installed elbow fitting 12 Install a 11 16 ORFS M M F swivel run tee adapter fitting P N 333 0012 069 in the open return port of the machine s hydraulic valve 13...

Page 23: ...3 P N 016 0230 047 Rev C 19 HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM ...

Page 24: ...CHAPTER 3 20Case IH Patriot 250 2240 2250 New Holland SP2500 80 100 Booms AutoBoom Installation Manual ...

Page 25: ...ntact your local Raven dealer for ordering information MOUNT THE BOOM SENSORS BOOM SENSOR MOUNTING LOCATIONS Sensor mounting locations may be influenced by the boom configuration If an object enters the sensor s blind rage unexpectedly a false echo return to the sensor could occur causing the boom to drop and the sensor or boom to be damaged To ensure optimal operation of the UltraGlide system and...

Page 26: ...11 0054 081 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 per sensor FIGURE 3 Left Boom Sensor Installed 2 Mount the left boom sensor assembly on the front of the left outer boom section using two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 NOTE Ensure that the sensor does not contact the inner boom section when the boom is...

Page 27: ... If optional inner boom sensors are being installed repeat the steps above to mount the inner boom sensors to the front of the boom MOUNT THE CENTER SENSOR FIGURE 5 Center Sensor Installed 1 Install the center ultrasonic sensor P N 063 0130 018 on the remaining ultrasonic sensor mounting bracket P N 107 0172 501 using four 3 8 16 x 1 1 4 hex bolts P N 311 0054 081 and four 3 8 16 zinc flanged lock...

Page 28: ...050 to the connector on the left sensor 2 Route the left sensor cable toward the AutoBoom valve 3 Loop and tie off any excess cable allowing enough cable for boom folding and extension 4 Repeat the steps above to connect the remaining sensor cable s P N 115 0230 050 or 115 0171 602 NOTE The sensors will be connected to the AutoBoom system in the wiring phase of installation ...

Page 29: ...els on the boom ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms The wheels should be mounted outside of the boom fold but inside of the boom breakaway MOUNT THE GAUGE WHEELS FIGURE 1 Gauge Wheel Installed 1 Remove the nuts from the right wheel axle P N 063 0131 567 2 Place the wheel P N 322 0131 008 on the right wheel axle 3 Reinstall the lug nuts on ...

Page 30: ...sing four U bolts and eight flanged lock nuts 5 Insert the right wheel axle into the right wheel receiver bracket positioning it so that the bottom of the wheel touches the ground or nearly so and the wheel faces away from the machine 6 Secure the gauge wheel assembly in the wheel mounting bracket by installing two hex bolts and two hex nuts 7 Repeat the steps above to install the left wheel ...

Page 31: ...053 to the valve hydraulic mounting bracket using three 3 8 16 zinc hex bolts P N 311 0054 081 and three 3 8 16 zinc flanged lock nuts P N 312 1001 164 NOTE Position the node so that the cable connectors face down 2 Insert the large rectangular node connectors on the harness cable P N 115 0230 073 into the corrector ports of the AutoBoom valve 3 Tighten the bolts on the node connectors to secure t...

Page 32: ...n the AutoBoom valve 8 Locate the LEFT PROP and RIGHT PROP connectors on the harness cable 9 Connect the LEFT PROP connector to Port 5A on the AutoBoom valve 10 Connect the RIGHT PROP connector to Port 13A on the AutoBoom valve CONNECT THE HARNESS TO THE SENSORS 1 Locate the CENTER SENSOR connector on the AutoBoom harness cable P N 115 0230 073 2 Connect the CENTER SENSOR connector to the installe...

Page 33: ...s harness cable bulkhead connection in the upper left corner of the center boom section 2 Disconnect the machine s cable from the bulkhead connector FIGURE 4 AutoBoom Harness Connected to Machine s Harness Connections 3 Install the mating 31 pin connectors of the AutoBoom harness cable P N 115 0230 073 on each end of the machine s harness connections ...

Page 34: ...onnections 5 Install the mating 4 pin connectors of the AutoBoom harness cable on each end of the machine s CAN connections NOTE If the machine s CAN connection had a terminator installed install it on the remaining CAN connection on the AutoBoom harness cable CONNECT THE LEFT AND RIGHT CENTERING SENSORS IF APPLICABLE NOTE The Left Prox Switch and Right Prox Switch connections on the AutoBoom cabl...

Page 35: ...enter rack FIGURE 8 Extension Cable Connected to AutoBoom Harness 2 Connect the female end of the installed extension cable to the LEFT PROX SWITCH connection of the AutoBoom harness cable P N 115 0230 073 3 Repeat the steps above to connect the right centering sensor located on top of the right boom near the center rack to the RIGHT PROX SWITCH harness cable connection 4 Loop and tie off excess c...

Page 36: ...machine s existing 2 pin power connection in front of the pressure transducer 2 Remove the dust cap from the machine s power connection FIGURE 10 AutoBoom Harness Cable Power Connection 3 Install the Logic Power connector of the AutoBoom harness cable on the machine s power connection 4 Connect the machine s AUX POWER connector to the AUX POWER connector on the AutoBoom harness cable ...

Page 37: ... 7 P N 016 0230 047 Rev C 33 CHAPTER7REPLACEMENT PARTS This section contains replacement part diagrams for the UltraGlide AutoBoom system Refer to these diagrams when calling to request replacement parts VALVE ...

Page 38: ...CHAPTER 7 34Case IH Patriot 250 2240 2250 New Holland SP2500 80 100 Booms AutoBoom Installation Manual WHEELS SENSORS ...

Page 39: ...y 2 General 2 Instructions for Hose Routing 2 Introduction 5 Updates 6 K Kit Contents 7 P Point of Reference 6 Preparing for Installation 5 R Recommendations 5 Replacement Parts Sensors 34 Valve Blocks 33 UltraGlide 33 S Sensor Installation Mounting the Center Sensor 23 T Tools Needed 6 U Ultrasonic Sensor Installation 21 Connecting the Sensor Cables 24 Mounting the Boom Sensors 21 Boom Sensor Mou...

Page 40: ...Index 36Case IH Patriot 250 2240 2250 New Holland SP2500 80 100 Booms AutoBoom Installation Manual ...

Page 41: ...ndustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchas...

Page 42: ...aven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale How Can I Get S...

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