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 17.  SPARE PARTS / EXPLODED VIEW

 16.  TROUBLESHOOTING

à

 

SOLUTION

Make sure that the blade touches the counterblade
Check the kind of material
Sharpen the blade
Check the material thickness
Check the compatibility between blade and material
Make sure that the motor turns correctly
Reduce the feeding speed
Check the counterblade integrity
Carry out the lubrication
Disassemble the blade and remove the material residues
Check the wear of the pair of gears
Check the electric connections on the O.E.M. unit
Check the electric connections
Check the motor brushes
Check the feeding cable

The cutting unit starts slowly, works 

intermittently or it does not start

6

 

PROBLEM

The cutting unit is noisy

The material is not cut or it gets stuck between 

the blade and the counterblade

CODE

DESCRIPTION

CODE

DESCRIPTION

CODE

DESCRIPTION

CODE

DESCRIPTION

12SHSS

8 SIDE BLADE Ø 120 mm, IN H.S.S. 
STEEL

SW121000 MOTOR BEARING L9

SW1244CPL FRONT PROTECTION SET

T 100300

ADJUSTING SCREW LOCKING SCREW

SW1022S

MOTOR FRAME WITH MAGNETS, 
WITHOUT HANDLE

SW121200 ANTI-GREASE WASHER

SW1255M

COMPLETE MOTOR SUPPORT

T 100600

MOTOR BRUSHES

SW1029S

ELECTRONIC FEEDING CIRCUIT

SW121301P COMPLETE ROTOR 110 V 

SW125600 SUB-BLADE RING

T 100700

BRUSH HOLDER

SW1037S

FEEDING CIRCUIT FASTENING SCREW

SW1213P

COMPLETE ROTOR 220 V 

SW126101 BLADEGUIDE PIN

T 100800

BRUSH HOLDER CLIP

SW104102 OILER RING

SW121500 FAN

SW126102 REFERENCE PIN

T 100900

BRUSH HOLDER FIXING SCREW

SW104103 OILER RING SPRING

SW121600 MOTOR BEARING L12

SW126103 GEAR RING FIXING SCREW 2,5MA

T 101801

ELASTIC PIN

SW1076S

SPRING WITH DOWEL

SW121700 ELASTIC RING

SW126201-1P GEAR RING

T 102001

UPPER CAP FIXING SCREW

SW107900

SCREW FOR THE COUNTERBLADE 
HOLDER FIXING

SW121800-1P WORM SCREW

SW126300 RING NUT FIXING THE BLADE

T 102100

LOWER CAP FIXING SCREW

SW108000 COUNTERBLADE HOLDER

SW121801CP

L-1P

COMPLETE PAIR OF GEAR

SW127201 BEARING R6 GEARS 

T 102201

PAIR OF PERMANENT MAGNETS

SW108100 HARD METAL COUNTERBLADE

SW1219S

LOWER MOTOR CAP

SW127500 GEAR BEARING ADJUSTING DEVICE

T 102702

SOCKET SCREW - THREE POLES

SW108200 COUNTERBLADE FIXING SCREW

SW122000 UPPER MOTOR CAP

SW127501 ADJUSTING DEVICE FIXING DOWEL

T 1027CPL FEEDING CABLE WITHOUT PIN

SW108700 SHARPENER PIN

SW123800 STEEL STRUCTURE Monster series

SW127502 WASHER

T 102904L CAP SWITCH WITH LIGHT

SW108800 EMERY SPRING Ø 11 mm

SW123900 STRUCTURE FIXING SCREW

SW127600 CLOSING CAP

T 104501

CONVEX WASHER

SW108900 SHARPENER BUSH

SW124000 STRUCTURE SUPPORT SCREW

SW128600 MEDIUM GRAIN EMERY Ø 30x10x6

T 104700

GREASER CAP

SW109000 EMERY SPRING Ø 6 mm

SW124100 FIX REAR PROTECTION

SW1286CPL COMPLETE EMERY UNIT

T 104800

GREASER

SW109100 SHARPENER CAP WITH BEARING

SW124101 3x10 MA SCREW REAR GUARD FIXING

SW1290M

RIGHT BASE WITH BEVEL  Monster

T 105200

MOTOR SUPPORT FIXING BOLT

SW109200 SCREW FOR SHARPENER CAP FIXING

SW124102 3x5 MA SCREW REAR GUARD FIXING

SW1290MCPL

COMPLETE RIGHT BASE WITH BEVEL 
Monster

T 105300

WASHER

SW109300 WASHER

SW1241CPL REAR PROTECTION SET

T 100102

MOTOR COVER

T 105400

ANTI-FRICTION BUSH

SW120400 MOTOR BEARING ADJUSTING SCREW

SW124400 FRONT PROTECTION GUARD

T 100200

MOTOR COVER FIXING SCREW

T 107500

BLADE ASSEMBLING/DISASSEMBLING 
WRENCH

SW120500 CORRUGATED THRUST BEARING PAIR

SW124402 FRONT PROTECTION FIXING SCREW

T 100201

SOCKET SCREW

T 107600

DRIFT LOCKING THE BLADE

T 107900

LUBRICATING GREASE

Enfocus Software - Customer Support

EN

28

Summary of Contents for SW12SM

Page 1: ...USE MANUAL english CUTTING UNIT MOD SW12SM ED 1 11 13 ...

Page 2: ...igi Spinelli For more than sixty years it has been producing automatic cutting systems cutting units for textile applications and electric and pneumatic cutters Initially considered as a point of reference for cutting systems in the textile applications the Rasor products are nowadays widely used in other fields chemical automotive nautical and sport sectors and in furniture manufacturing Rasor ca...

Page 3: ...feed cable of the machine It must never be replaced by the user If necessary contact professionally qualified staff KEEP THE WORKING AREA ALWAYS IN ORDER The workplace must always be kept in order and well lightened liquids or oil traces must not be present ALWAYS USE CUTTING UNITS SW12SM PROPERLY Use the cutting units only to carry out the works they have been designed for do not use them imprope...

Page 4: ...rk in case of rain In case of damage or malfunction cutting unit SW12SM must not be used until the Customer Care Technical Service has repaired them The original configuration of the cutting unit must not be changed at all On receiving the machine make sure the supply corresponds to what has been ordered In case of non compliance immediately inform Rasor Also make sure the cutting unit has not bee...

Page 5: ...d at all even if the machine is resold Always refer to the serial number written on the plate itself when contacting the manufacturer Several safety warnings are printed on a card which is applied to the cutting unit feeding cable such warnings must be strictly followed by everyone dealing with the machine The company is not to be held responsible for damage to property or accidents to people whic...

Page 6: ...n fibres The 220V single phase motor ensures a high blade surface speed 280m min enabling cuts with high feed and traverse speed The blade diameter 120mm and the motor power 350 Watt guarantee cuts with thickness up to 5 cm A sharpener assembled on the cutting unit head allows sharpening the blade at any moment without disassembling it After carrying out this operation it is possible to start cutt...

Page 7: ...rbidden to use cutting unit SW12SM for purposes different from the above mentioned ones 5 TECHNICAL FEATURES The technical data are only indicative and they can be changed without notice 120 mm with hard metal counterblade 550 rev min about 50 mm Single phase 220V 110V on request 350W 2 5 A 3100 g 4000 g 1 5 mt LUX 200 2 5 m s 2 0 55 C 10 95 without condensate Working temperature Working humidity ...

Page 8: ... the electric cable position to prevent it from being cut or damaged by the blade It is allowed to assemble cutting unit SW12SM on machines O E M on condition that their original structure is not modified Otherwise the intervention must be certified by Rasor Firstly make sure that the lines are able to feed the cutting unit correctly in compliance with the safety rules for the feature required see...

Page 9: ...sory for the aluminium base to touch the machine table 2 Lay the material to be cut 3 Connect the cutting unit to the electric feeding see picture 6 4 Put the material on the cutting foot see picture 7 5 Adjust the front mobile protection according to the thickness of the material to be cut see picture 7 6 Enable the switch once it has been enabled it lights with a green light see picture 8 7 Carr...

Page 10: ...own in picture 9 Repeat the operation 2 3 times If the sharpening operation is not effective check the wear of emery grinding wheel 3 see picture 10 If grinding wheel 3 is too worn or dirty replace it 14 MOTOR BRUSH REPLACEMENT Worn motor brushes could create a cutting unit malfunction no starting intermittent start etc therefore it should be better to verify their wear periodically Open the motor...

Page 11: ...e manufacturer as shown in picture 17 Remove the movable front safety protection B see picture 16 by unscrewing pin F and the two washers G as shown in picture 17 3 Insert drift 3 see picture 15 into hole H so as to lock the blade the hole on the blade must correspond to the one on the structure 4 Use butterfly wrench 1 to unscrew nut L and remove blade M see picture 18 5 Replace the worn blade wi...

Page 12: ...DOWEL SW121700 ELASTIC RING SW126201 1P GEAR RING T 102001 UPPER CAP FIXING SCREW SW107900 SCREW FOR THE COUNTERBLADE HOLDER FIXING SW121800 1P WORM SCREW SW126300 RING NUT FIXING THE BLADE T 102100 LOWER CAP FIXING SCREW SW108000 COUNTERBLADE HOLDER SW121801CP L 1P COMPLETE PAIR OF GEAR SW127201 BEARING R6 GEARS T 102201 PAIR OF PERMANENT MAGNETS SW108100 HARD METAL COUNTERBLADE SW1219S LOWER MOT...

Page 13: ...0 SW126102 SW127201 SW107900 SW1076S SW124000 SW128600 SW108700 SW108900 SW108800 T104800 SW124400 SW124402 SW1255M SW126101 T 105300 SW1244CPL T104700 SW127201 T 105200 T105400 T104501 T104501 12SHSS SW124101 SW126103 SW124101 SW1241CPL SW124100 SW104103 SW104102 SW125600 SW109100 SW1286CPL SW109000 SW109200 SW109300 SW123800 SW108100 SW108200 SW10800 SW127501 SW127500 SW127600 SW127502 SW123900 ...

Page 14: ...anty does not include failure caused by wrong use or assembly failure caused by external agents failure caused by lack of maintenance or neglicence blades and parts subject to wear WARRANTY FORFEITURE In case of arrearage or other breaches of contract Whenever changes or repairs are carried out on our cutting units without our prior authorization Whenever the serial number is tampered with or canc...

Page 15: ...andards We declare that the above mentioned goods comply with the standards in force concerning safety and hygiene at work that can be applied to the material itself according to the Italian legislative decree No 81 08 local law the above mentioned goods are not included in the goods indicated in annex IV of Machinery Directive 2006 42 EC 1 Category ELECTRIC CUTTING UNIT 2 Manufacturer RASOR ELETT...

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