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REV JUNE 2020

Rapid Spray Water Cartage Tank Operators Handbook

3

AYH006

PRODUCT RISK ASSESSMENT

TASK

HAZARDS

RISK

CONTROL MEASURES

Ensure tank mounted 

correct on vehicle. Do not 

overload vehicle. Partially 

fill tank with water and 

test the tank or pumping 

system if necessary 

before use.

Load not secured; 

overload vehicle; 

manual handling; 

slips, trips or falls; 

fingers jammed; 

overhead power-

lines - electricity 

leaks; tanks is a 

confined space.

Med

Read / follow decals on tank; follow safe 

manual handling techniques; don’t lift 

on your own if > 20kg, bend knees and 

keep back straight; keep fingers clear; 

keep tank is at least 8m away from 

overhead powerlines; keep water away 

from electrical sources; make sure tank 

mounted securely - mounting to comply 

with all relevant codes of practice and 

transport authority requirements; don’t 

exceed vehicle load limit; follow state 

legislation & AS 2865:2001 Confined 

Spaces; chassis mount frame to be 

designed by licensed truck body engineer 

if used on public roads.

Check weather and 

ground conditions for 

stability. 

Manual 

handling; ground 

instability. 

Low

Follow safe manual handling techniques 

as above; drive cautiously to suit ground 

and weather conditions. 

Fill tank with water / 

other liquid using a 

pump, hydrant, hose or 

similar apparatus.

Manual handling; 

slips, trips or 

falls; ground 

instability; 

weather 

conditions; falling 

from height; use 

of chemicals

Med

As above; ensure fall prevention strategy 

exists if on the tank whilst on the back of 

a vehicle filling the tank; work platform or 

hand rails in place; person secured with 

safety line or harness fall arrest system in 

place; follow MSDS

Check the transport 

vehicle is safe before use 

i.e. where applicable: 

wheel nuts, tyre pressure 

and condition, bearings, 

tow hitch, up to date 

servicing etc.; driving and 

using water tank from a 

vehicle; take into account 

the sway of the water in 

the tank when driving. 

As above; loss of 

load; work in heat 

& cold; noise; 

exceed load limit 

of vehicle; strap 

breakage; hose 

entanglement; 

exhaust fumes; 

terrain & slopes.

High

As above; wear clothes to suit heat & cold, 

wear hearing protection if pump noise 

> 85dBa; follow the manufacturer’s safe 

operation instructions for the vehicle and 

the pump / spray unit; don’t overload 

- water weighs 1kg : 1L; secure load to 

vehicle; keep hose attachments tidy. 

Rapid Spray recommended s the use of 

the Ball Baffle system to control liquid 

surge.

Clean up, maintenance 

and storage

As above where 

applicable

Low

As above; store tank in a dry, well 

ventilated area.

Summary of Contents for AQUA-V

Page 1: ...FREESTANDINGCARTAGETANK OPERATORS HANDBOOK AQUA V ACTIVE LIQUID MEGA MOLASSES 250L 15 000L ...

Page 2: ...Cartage Tank Operators Handbook CONTENTS 01 Introduction Models 02 Warnings 03 Product Risk Assessment 04 Warning Labels 05 Load Capacity SG 05 Liquid Surge 06 Frame Design 07 Fabrication Details Skid 08 Tank Fitting Locations 09 Warranty 11 Warranty Registration ...

Page 3: ...the market This booklet covers all Aqua V Active Liquid and Mega Molasses tank models Please be aware of the different load capacity of your tank as incorrect usage can cause damage see page 5 DISCLAIMER In line with our policy of continuous improvement the weights dimensions and design may change slightly from what is shown in this operators handbook WARNING Always obey vehicle and UTV ATV manufa...

Page 4: ...serious injury or death Minors or persons under the influence of alcohol or drugs should never be allowed to use this tank 8 The cartage tank is a confined space Ensure compliance with WHS requirements when entering inside the tank 9 You must be in good mental health to operate this tank and not be under the influence of alcohol or any drugs that could impair your vision physical strength dexterit...

Page 5: ...iously to suit ground and weather conditions Fill tank with water other liquid using a pump hydrant hose or similar apparatus Manual handling slips trips or falls ground instability weather conditions falling from height use of chemicals Med As above ensure fall prevention strategy exists if on the tank whilst on the back of a vehicle filling the tank work platform or hand rails in place person se...

Page 6: ...ed Safety decals should be kept clean and legible at all times If any decals are missing or unreadable they should be replaced by ordering new labels from your Rapid Spray dealer Use the part numbers as shown on the stickers FREE STANDING WATER CARTAGE TANKS MUST BE FULLY SUPPORTED ON A FLAT SURFACE IT IS NOT SUFFICIENT TO SUPPORT THE LEGS ONLY AS THIS CAN CAUSE FAILURE RESULTING IN DEATH OR INJUR...

Page 7: ...00L 200L 15 000L 1 000L 15 000L Specific Gravity 1 1 1 SG 1 3 1 SG 1 6 1 SG Suitable for liquids Water only Water non hazardous liquids up to 1 3 SG Molasses liquid fertilisers up to 1 6 SG To reduce slosh and surge Rapid Spray highly recommends the use of the Rapid Ball Baffle system to control liquid surge when in transit Please visit your local dealer or visit rapidspray net to purchase today A...

Page 8: ...proved by an engineer Lugs not to be used to lift tank Bottom of tank must be supported over full length of tank Every leg must be fully supported Provide support for edges of baffle box M10x75 High Tensile hold down bolts to AS1110 pins must be bolted down Mild steel hold down pins supplied Lateral stops on all legs Connection to tank must be made with flexible hose Lateral stops recommended for ...

Page 9: ...used to lift tank FABRICATION DETAILS TANK SKID M10x75 high tensile bolts to AS1110 Fully welded frame made from channels angles or rolled hollow mild steel sections to AS3679 1 25 300 minimum recommended wall angles 8mm RHS 3mm Mild steel pin supplied All points of base must be supported ...

Page 10: ...LOCATIONS FITTING SUGGESTION CAUTION Placing fittings in locations other than those recommended may result in failure or damage and void the warranty Only use approved fittings such as brass poly poly welded 1 6 Only tanks 10 000L and above can accept fittings larger than 4 Recommended tank fitting locations ...

Page 11: ...n excess of the obligations of RAPID SPRAY expressly set forth herein NOTE All tank and spray systems must have their warranty activated by returning warranty card located at the end of this document or registering online within 21 days of purchase by the end user THE WARRANTY All products sold by RAPID SPRAY are guaranteed to be free from defect in materials workmanship or manufacture for a perio...

Page 12: ...seals and connections damaged by corrosive chemicals dirt and sand excessive heat moisture or other environmental impacts Warranty determination on these type of failures will be made by RAPID SPRAY only after inspection of the failed component Inability Unsuitability In no event shall RAPID SPRAY be liable to any person for indirect or consequential damages or for injury or commercial loss result...

Page 13: ...REV JUNE 2020 Rapid Spray Water Cartage Tank Operators Handbook 11 AYH006 THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK ...

Page 14: ...u further please complete the following Purchaser s Age Up to 25 25 40 41 55 Over 55 What influenced you to purchase a Rapid Spray product Received Catalogue Better features than competitor product Newspaper advertisement Quality reliability Magazine advertisement Price Dealer recommendation Past experience with Rapid Spray products Friends recommendation Other Principal Usage Commercial farm Town...

Page 15: ...REV JUNE 2020 Rapid Spray Water Cartage Tank Operators Handbook 13 AYH006 NOTES ...

Page 16: ...Call us on 1800 011 000 or visit www rapidspray net 35 Enterprise Cres Singleton NSW 2330 PO BOX 3119 Singleton NSW 2330 Telephone 1800 011 000 Facsimile 02 6571 2951 Rapid Spray AYH006 ...

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