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Ransom & Randolph

 

 

3535 Briarfield Boulevard, PO Box 1570 | Maumee, OH 43537 USA 
800.253.4502 | 419.865.9497 | 419.865.9997 (FAX) | www.ransom-randolph.com

 

Investing with Innovation

 

 

 15 

 

Made in the USA 

Vulcan® three

-

stage burnout furnace

 

5.3 

Troubleshooting 

Service of this equipment should be done only by qualified personnel. Failure to comply may result in personnel injury 
and/or property damage. 

 

6  Accessories and Replacement Parts

 

 

*Covered under warranty

 

Problem 

Cause 

Solution 

No power to unit 

Power switch 
No line voltage 

Place switch in ON position 
Check line voltage 

Slow heating 
(Ramp rate not achieved) 

• 

Rate programmed too low 

• 

Large load 

• 

Ramp rate may not be achieved at higher 
temperatures 

• 

Push the adjustment wheel twice and check 
the rate value 

• 

Reduce load size or adjust ramp rate lower 

• 

Adjust ramp rate lower based on heating chart 

Door too loose or tight 

Force drag on door arms 

Adjust the Hex screw on the upper 
rear corners to tighten or loosen 

Displays “Error Code 1”

 

Open thermocouple 

Call R&R Service Department 

Displays “Error Code 2”

 

Shorted thermocouple 

Call R&R Service Department 

Displays “Error Code 4”

 

Backwards thermocouple 

Call R&R Service Department 

Displays “Error Code 8”

 

Circuit board over temperature 

Call R&R Service Department 

Displays “Error Code 16”

 

The muffle temperature exceeded 1150°C 

Call R&R Service Department 

Error Message is Displayed 

Power Interruption or Unknown 

Perform a system reset: 

• 

Turn off via Start/Stop System  

• 

Exit to main screen 

• 

Turn off power using green switch 

• 

Wait 20 seconds 

• 

Turn unit back on using green switch 

• 

Turn On via Start/Stop System  

Description  

Part # 

Description  

Part # 

Clutch and Coupling Assembly* 

9491056 

Service Muffle 550 230v* 

9493423 

Counterbalance Weight* 

9491066 

Service Muffle Assy 130 120v* 

9493422 

Crucible Former 2.0 Diameter 

9357118 

Service Muffle Assy 130 230v* 

9493420 

Encoder* 

SRM-02844 

Shelf: Free Standing Model 550 

9493327 

Exhaust Port Plug, 1" Kit* 

9491093A 

Switch* 

1835.3118 

Insulation, Door, 130 

9493325 

Switch, Door* 

9493338 

Insulation, Door, 550 

9493365 

Thermocouple 

TC-005 

Membrane Switch 3-130* 

FP-02899 

Tongs, MFG* 

9491010A 

Membrane Switch 3-550* 

FP-02881 

Tray: Bottom Model 130 

9353053 

Motor; Spring* 

9356001 

Tray: Bottom Model 550 

9353057 

Rubber Foot 

9390616 

Vulcan 120 Volt Power Cord* 

FP-02842 

Service Board Three-Stage* 

DENT3STAGE 

Vulcan 240 Volt Power Cord Euro* 

FP-02841 

Service Muffle 550 120v* 

9493471 

Vulcan 240 Volt Power Cord* 

FP-02839 

Summary of Contents for Vulcan

Page 1: ...ulevard PO Box 1570 Maumee OH 43537 USA 800 253 4502 419 865 9497 419 865 9997 FAX www ransom randolph com Investing with Innovation Made in the USA Ransom Randolph Instruction Manual Vulcan three sta...

Page 2: ...ntenance Error Messages 14 15 6 Accessories and Replacement Parts 15 7 Disposal 16 8 Product Service 16 17 9 Warranty 17 Copyright This instruction manual is protected by copyright and is intended exc...

Page 3: ...ill lead to expire the warranty granted by Ransom Randolph R R Examples of conceivable improper uses Firing of unapproved materials Unsupervised operation Operation by non qualified personnel 1 2 Oper...

Page 4: ...upervision of qualified personnel Definition of the responsibilities of staff members for commissioning operation cleaning troubleshooting and maintenance Verified availability legibility and complete...

Page 5: ...state and federal regulations This product and many similar products on the market today contain crystalline silica and ceramic fibers In addition there are thread lockers that contain a small amount...

Page 6: ...the unit to a protected main outlet according to the technical data on page 8 The electrical service provided must be a dedicated line of the proper size according to local electrical codes Do not use...

Page 7: ...ation 7 Made in the USA Vulcan three stage burnout furnace 1 9 Description of Unit 1 Oven Door 2 Display 3 Control Knob 4 ON OFF Switch 5 Circuit Breaker 6 IEC Socket Main Power 7 Program Parameter LE...

Page 8: ...0003 5355740004 Volts 200 240 V 100 120 V 200 240 V 100 120 V Amps 4 4 A 12 A 10 A 14 7 16 0 A Watts 1060 W 1440 W 2400 W 1470 1920 W Watts to Maintain 1832 F 1000 C Air Exchange setting at 0 525 525...

Page 9: ...elves and other airflow restrictions Connect the line cord packaged in the rear of the furnace to the socket in rear of furnace Plug the other end into a properly grounded outlet Combustion Burnout or...

Page 10: ...iagnostic test The display shows the Remove Packing reminder and alternately the Click To Continue command Remove the packaging material if not done so already and push the adjustment wheel The unit i...

Page 11: ...set the parameters rotate the knob to move the arrow to the desired parameter Press the knob to select the parameter Rotate the knob to change parameter Press the knob to save parameter Continue this...

Page 12: ...ress the knob to save the value Continue this process until all of the values have been set Rotate the knob to move the arrow to SAVE at the bottom of the screen and press the knob to save the program...

Page 13: ...combine programs or have FIXED TEMP selected for MODE DELAY this parameter is used to set delayed start Rotate knob to move arrow to DELAY Press knob to select Rotate knob to change start hour press k...

Page 14: ...er normal use the furnace should not require calibration The electronics used in the Vulcan furnaces are very stable and will have minimal drifts over the life of the furnace Thermocouple replacement...

Page 15: ...rror Code 4 Backwards thermocouple Call R R Service Department Displays Error Code 8 Circuit board over temperature Call R R Service Department Displays Error Code 16 The muffle temperature exceeded 1...

Page 16: ...e packaging materials in an environmentally responsible manner separated by materials 8 Product Service Three methods of product service are available Telephone assistance available at the number list...

Page 17: ...improperly installed Seller disclaims any liability arising from any failure of its products which is caused by in whole or in part the use in or with products or component parts not manufactured by s...

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