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14 

6.3. Stopping the pump 

Cut off the air when the pump is not working. 

 

WARNING !  
PRESSURIZED EQUIPMENT HAZARD 
The equipment stays pressurized until pressure is manually relieved. 
To reduce the risk of serious injury from pressurized fluid, 
accidental spray from the gun or splashing fluid, follow 

Pressure 

Relief Procedure

 whenever you 

 

need to relieve pressure 

 

stop pumping check, clean or service any system equipment

 

6.4. Pressure relief procedure

 

1-

 Shut off the air valve. To relieve the air between the air valve and the pump, use the Air 

Pressure Discharge Valve. 

2-

 Shut off the Fluid Valve. Place a container under the Fluid Pressure Discharge Valve and open 

the valve. Take the Fluid Discharge Hose off. 

3-

 To discharge the fluid inside the pump follow the instructions below.  

a-

 Put on proper equipment for the fluid you are pumping. Shut off the valve on the fluid inlet 

hose if installed. Have a container ready to catch the drainage. Pull out the fluid inlet hose from 
the manifold. Unravel it from the ground if fixed. 

b-

 Before pulling out the hose from the pump put a container under the pump. Pull it out slowly 

and carefully. 

 

7.0 ASSEMBLY AND DISMANTLING OF PARTS 

 

 
WARNING: 
Before service and maintenance always relieve 
the air and fluid pressure.

 

The explanation uses figures defined in part (7.0) line (12) fig. 13a.  

 
7.1. Ball check valve repair 
Tools required 

-

 Torque wrench 

-

 5 mm allen key 

-

 10 mm wrench 

7.1.1 Dismantling 
NOTE:

 To ensure proper seating, you should change the seats with the 

ball check valves. 

 

1-

 Relieve the pressure in pump. Remove the hoses. 

2-

 Dismount the pump from the ground. 

3-

 Remove the upper elbow manifolds and bolts fixing them to the 

main body using 5 mm allen key and 10 mm wrench.  

4-

  Remove the manifold o-rings, ball cages, valve balls and ball 

seats from the pump cover. 

5-

 Turn the pump over. Remove inlet manifolds. Remove the o-

rings, ball cages and and valve balls from the pump. 

 

7.1.2.Re-assembly

 

1-

 Clean all the parts and inspect for wear. 

2-

 You can re-assemble the pump in reverse order. Check valve 

balls must be placed on the cages using their own weight. 

3-

 If assembled differently, the pump does not work. 

4-

 Tighten the screws applying the proper torque from the torque 

chart. (Fig. 7) 

Figure 10- check valve repair 

 

Summary of Contents for B15-PVX

Page 1: ...PHRAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10...

Page 2: ...t surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid Ch...

Page 3: ...or physical damage Use only genuine RAN parts and accessories WARNING Running the pump with hot liquids may cause the surface of the pump heat up above 80 Co Under these conditions it is pump owner s...

Page 4: ...agm Material Temperature limits BUNA N 12 2 C 65 6 C PTFE teflon 4 C 104 4 C Santoprene 28 9 C 104 4 C Polyurethane 12 2 C 65 6 C V TON 40 C 176 7 C Neoprene 17 8 C 93 3 C EPDM 51 1 C 137 8 C 3 0 DIAP...

Page 5: ...rces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet val...

Page 6: ...MATERIAL DIAPHRAGM MATERIAL B 1 2 A Aluminium 0 Buna N C 3 4 P Polypropylene 1 PTFE teflon BODY MATERIAL D 1 C Cast Iron S Santoprene INLET OUTLET E 1 S Stainless Steel F 2 PV PVDF G 3 3 3 Main parts...

Page 7: ...0 HANDLING MOVING OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move We pack the pumps into carton boxes Figure 4 Pump package Pump package must be at least 300 grams and pro...

Page 8: ...ly due to constant dry running When installing the pump ensure that it is balanced correctly when using a lifting device Figure 5 ekil 5 Diaphragm pump mounting position 5 1 Mounting Pump Keep the poi...

Page 9: ...the skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 7 for the connection scheme Fix these accessories to the wall or to a bracket The air line fee...

Page 10: ...ump operation 4 At inlet fluid pressures greater than 15 psi 0 1MPa 1 bar diaphragm life will be shortened 5 5 2 Fluid discharge line 1 Use a conductive fluid hose or pipe The pump fluid outlet is 1 2...

Page 11: ...outlet hose can cause the pump to stop or even reverse operation In this case a pressure relief system bypass line MUST be installed When using long pipelines that may be pumping cold fluid with hose...

Page 12: ...m diameter of 1 2 inch 13 mm ID If a hose longer than 4 5 m is required use a larger diameter hose Avoid bending the hose sharply 3 Place a suitable conductive container at the end of exhaust hose to...

Page 13: ...fluid is affected by water Follow the instructions in Starting and Adjusting the Pump 6 2 Starting and adjusting the pump 1 Check pump grounding before use 2 Check fittings to be sure they are tight...

Page 14: ...d b Before pulling out the hose from the pump put a container under the pump Pull it out slowly and carefully 7 0 ASSEMBLY AND DISMANTLING OF PARTS WARNING Before service and maintenance always reliev...

Page 15: ...nspect the diaphragm shaft for wear or scratches If it is damaged inspect the bearings in place 9 Remove the tap which holds the pilot shaft and diaphragm shaft 10 Clean all parts and inspect for wear...

Page 16: ...Push a tap with your finger until the valve core comes out 4 Valve core should move in the valve body little bit tightly If it moves loosely the teflon o rings must be worn They must be changed also 5...

Page 17: ...egulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable solvent for your...

Page 18: ...Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 6 Pump f...

Page 19: ...ther clean the pump after you are done 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Follow these precautions before disposing of the pump 1 Discharge the pump completely 2 Disconnect all the ho...

Page 20: ...515 1 Inlet elbow manifold 2 18 B3214 Valve reset button 1 38 Center manifold O ring 4 19 B3012 Valve gasket 1 39 B3513 1 Center manifold 2 20 Valve fixing bolt 4 40 B3514 1 Outlet elbow manifold 2 Fi...

Page 21: ...21 Figure 13b Pump assembly scheme for RAN 1 2...

Page 22: ...22 ATTACHMENT 1 1 2 DIAPHRAGM PUMP PERFORMANCE CHARTS Reduce the flow rate by 20 if there are Teflon diaphragms on your pump...

Page 23: ...If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportatio...

Page 24: ...Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z stanbul Turkey Tel 00 90 212 875 03 17 pbx Faks 00 90 212 875 03 18 E mail Web info ranpump com www ranpump 25082012...

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