Rankam GR2297801-MM-00 Assembly & Operating Instructions Download Page 17 | Manualshive

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17 of 51

20181220-Ver.1.0

26

Cart Right Front Frame

27

Cart Frame Connecting Tube

28

Cart Side Rack

29

Cart Top Rack

30

Tank Holder

31

Left Door

32

Right Door

33

Locking Caster

34

Cart Right Panel

35

Plastic Insert

36

Door Handle Bezel

37

Door Handle

38

Door Magnet Bracket

39

Meat Probe

Symbol: The following symbols will be shown in each procedure for indication of
tightening the bolt and nut if necessary.

WARNING

l

Please wear gloves while assembling the grill.

Hand Tighten only at this time

Tighten with tools at this time

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Summary of Contents for GR2297801-MM-00

Page 1: ...ions before assembling using the appliance l Follow all warnings and instructions when using the appliance l Failure to follow these instructions and warnings could result in damage to the product or...

Page 2: ...ay from the appliance and immediately call your gas supplier or fire department 5 Hazardous voltage is present which can shock burn or cause death Disconnect the power cord before servicing the grill...

Page 3: ...d exactly a fire causing death or serious injury may occur PROP 65 WARNING WARNING This product can expose you to chemicals including soot and benzene which is known to the State of California to caus...

Page 4: ...drugs or alcohol l Keep the fuel supply hose away from heated surfaces l DO NOT put the grill in storage or move it after use Allow the grill to be cool to the touch before moving storing Failure to...

Page 5: ...d is disconnected before performing any service or maintenance l Always keep the Pellet Hopper dry the wood pellets will expand greatly break apart and even jam the feed system if the pellets get wet...

Page 6: ...cooking gas appliance then plug appliance into the outlet l Use only a Ground Fault Interrupter GFI protected circuit with this outdoor cooking gas appliance l Never remove the grounding plug or use w...

Page 7: ...tored outdoors out of the reach of children and MUST NOT be stored in a building garage shed breezeway or any other enclosed space l Storage of an outdoor cooking gas appliance indoors is permissible...

Page 8: ...ion causing severe burns bodily harm or death could occur l Always use a safety cap when the grill is not connected to a cylinder l If you exchange a cylinder with a qualified exchange program be sure...

Page 9: ...rclockwise Use a soapy water solution to check all connections for leaks a Leak Test before attempting to light the grill see P 35 If a leak is found turn the tank valve off and do not use the grill u...

Page 10: ...10 of 51 20181220 Ver 1 0 PRODUCT DIAGRAM...

Page 11: ...te Pellet 3 Warming Rack 2pcs 2pcs 2pcs 4 Flame Tamer Gas 5 Grease Cup Gas 6 Grease Drip Tray 3pcs 1pc 1pc 7 Flame Tamer Pellet 8 V shaped Grease Drain 9 Grill Body Assembly 1pc 1pc 1pc 10 Grease Buck...

Page 12: ...15 Side Burner Grease Tray 2pcs 1pc 1pc 16 Side Lid Handle 17 Side Burner Control Panel 18 Control Knob Bezel 2pcs 1pc 1pc 19 Control Knob 20 Cart Left Panel 21 Cart Left Rear Frame 1pc 1pc 1pc 22 Ca...

Page 13: ...rt Right Front Frame 27 Cart Frame Connecting Tube 1pc 1pc 8pcs 28 Cart Side Rack 29 Cart Top Rack 30 Tank Holder 1pc 1pc 1pc 31 Left Door 32 Right Door 33 Locking Caster 1pc 1pc 4pcs 34 Cart Right Pa...

Page 14: ...pcs 2pcs HARDWARE LIST Item No Item name Diagram Qty A M6x12mm Bolt 72 B M6 Nut 3 C M6x20mm Bolt 4 D M5x8mm Bolt 4 E M4x8mm Bolt 14 F Plastic Rivet 3 G M4x23 Step Bolt 1 Note For Bolt E 12 pcs are sto...

Page 15: ...15 of 51 20181220 Ver 1 0 Replacement Part List I...

Page 16: ...Grill Body Auger Drive Motor 9 19 Grill Body Draft Inducer Fan 9 20 Grill Body Feeder Assembly 9 21 Grill Body Pellet Firepot 9 22 Grill Body Auger 9 23 Grill Body Auger Seal Ring 9 24 Grill Body Temp...

Page 17: ...ocking Caster 34 Cart Right Panel 35 Plastic Insert 36 Door Handle Bezel 37 Door Handle 38 Door Magnet Bracket 39 Meat Probe Symbol The following symbols will be shown in each procedure for indication...

Page 18: ...PROCEDURES Step 1 Connect the Cart Frames 21 22 25 26 with 8 pcs Cart Frame Connecting Tubes 27 as shown below then secure them with 16pcs M6x12 Bolts A Step 2 Attach the Cart Left Panel 20 to the car...

Page 19: ...19 of 51 20181220 Ver 1 0 Step 3 Attach the Cart Right Panel 34 to the cart assembly using 4pcs M6x12 Bolts A Step 4 Attach the Cart Rear Panel 24 to the cart assembly using 10pcs M6x12 bolts A...

Page 20: ...cart assembly using 12pcs M6x12 bolts A Step 6 Insert the Locking Casters 33 into the threaded holes on the bottom of the cart assembly Tighten the caster by turning in clockwise until it is fully sec...

Page 21: ...21 of 51 20181220 Ver 1 0 Step 7 Fully tighten all the bolts in the cart assembly Step 8 Attach the Tank Holder 30 to the cart assembly using 3pcs Plastic Rivets F...

Page 22: ...f 51 20181220 Ver 1 0 Step 9 Connect the Cart Side Top Racks 28 29 together using 3pcs M6x12 bolts A and 3pcs M6 Nuts B Step 10 Attach the cart rack assembly to the cart assembly using 5pcs M6x12 bolt...

Page 23: ...r 1 0 Step 11 Attach the Door Magnet Brackets 38 to the cart assembly using 4pcs M4x8 bolts E Step 12 Attach the Door Handle 37 Door Handle Bezels 36 and Plastic Inserts 35 to the Left Door 31 using 2...

Page 24: ...d Plastic Inserts 35 to the Right Door 32 using 2pcs M6x20mm bolts C Step 14 Attach the doors to the cart assembly using 8pcs M4x8 bolts E Remark Do not tighten the bolts until all the holes on the hi...

Page 25: ...re locked Put the Grill Body Assembly 9 carefully on the top of cart assembly Secure the grill body assembly using 4pcs M6x12mm bolts A Be careful to support the grill body and cart assembly during th...

Page 26: ...26 of 51 20181220 Ver 1 0 Step 17 Attach the Side Burner Assembly 12 to the grill body and lock it in place as shown Step 18 Secure the side burner assembly by using 2pcs M6x12mm bolts A...

Page 27: ...ide burner gas valve as shown Tips Do not let the pre assemble bolts get rid of the gas valve It will help to proceed the next step Step 20 Attach the side burner gas valve to the Side Burner Control...

Page 28: ...e for side burner to the connector of the side burner igniter Attach the side burner control panel to the control panel bracket Insert the valve outlet orifice into the side burner port Make sure that...

Page 29: ...de burner control panel to the grill body using 2pcs M6x12mm bolts A Step 23 Secure the side burner control panel to the side burner assembly using 1pc M6x12mm bolt A Secure the side burner supporting...

Page 30: ...r valve Apply light pressure to secure the knob firmly Make sure that the flat end of the pin is aligned with the D shape hole in control knob with the triangle pointing upwards Step 25 Attach the Sid...

Page 31: ...0 Step 26 Attach the V shaped Grease Drain 8 to the grill body using 4pcs M6x12mm bolts A as shown Step 27 Attach the Flame Tamers Gas 4 and Flame Tamer Pellet 7 to the grill body Place them in the ho...

Page 32: ...32 of 51 20181220 Ver 1 0 Step 28 Place the Grease Drip Tray 6 on the grill as shown...

Page 33: ...33 of 51 20181220 Ver 1 0 Step 29 Attach the Match Holder 14 to the grill body using 1pc M4x23 step bolt G as shown Step 30 Place the Cooking Grates 1 2 11 on the grill as shown below...

Page 34: ...er 1 0 Step 31 Place the Grease Cup Bucket 5 10 and the Grease Tray 15 on the grill as shown below Step 32 Your unit is fully assembled Make sure to read and follow the Instruction Manual before opera...

Page 35: ...ust be specified by the manufacturer TO TEST 1 Make sure the control valves are in the OFF position then turn on the gas supply 2 Check all connections from the gas cylinder LP gas regulator and suppl...

Page 36: ...nit should be used l Perform the LEAK TEST according to the instructions before operating the grill l ALWAYS keep your face and body away from the burner while lighting LIGHTING INSTRUCTIONS Main Burn...

Page 37: ...Burner 1 Read instructions before lighting 2 Open the lid during lighting 3 Make sure the side burner control knob is in the OFF position 4 Turn ON gas valve from LP tank 5 Push and turn side burner c...

Page 38: ...o the side burner 4 Push and turn side burner control knob slowly to HI burner should light immediately 5 If ignition does NOT occur in 5 seconds turn the burner controls off wait 5 minutes and repeat...

Page 39: ...e to full flame and start smoking 9 Turn the control knob to any cooking setting desired after the pellets are ignited 10 To turn burner off turn the control knob to the Shut Down Cycle position The d...

Page 40: ...t is fully cool down Then disconnect the hot rod Purple White wire pairing as shown in P 48 DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM from beneath the pellet hopper Also you need to remove the hopper b...

Page 41: ...lease note After shut down cycle running for 10 minutes then you can turn the switch in the OFF position Otherwise it may even cause the fire in the firepot go into the pellet hopper OPERATING TIPS 1...

Page 42: ...ature of probe 1 and probe 2 by pressing the Probe Selector button Once you press down the Probe Selector button the temperature will shows on the display screen 2 seconds later It will goes back to s...

Page 43: ...e on the Flue Lining the grease drain tube the v shaped grease drain and the grease drip tray Always be sure these grease catch area is clean and free of debris You should check and clean these areas...

Page 44: ...ube cleaning procedure if your grill has not been used for an extended period of time You should inspect the burners at least once a year or immediately after any of the following conditions occur 1 T...

Page 45: ...Insert the burner into the burner valve 2 Firmly seat the valve orifice into the burner tube Make sure the valve orifice is inserted STRAIGHTLY into the burner tube as per below diagram 3 Position th...

Page 46: ...ep 2 Step 3 TO REINSTALL THE SIDE BURNERS 1 Insert the burner into the burner valve 2 Firmly seat the valve orifice into the burner tube Make sure the valve orifice is inserted STRAIGHTLY into the bur...

Page 47: ...lings of fan motor auger drive motor hot rod and power cord Detail wire pairing is as shown in P 48 DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM 4 Disassemble the bolts on the pellet control panel then ta...

Page 48: ...48 of 51 20181220 Ver 1 0 DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 49: ...ion of Leak Check at P 35 to check and tighten all connections 3 Refer to the section of Burner Cleaning at P 44 to clean the burner Yellow flame at burner 1 Burner is obstructed 1 Refer to the sectio...

Page 50: ...ck of the auger drive motor turn unit on if the fan does not turn it indicates the Auger Drive Motor need to be replaced Fire goes out Too much ash Refer to the section of Maintenance and Cleaning ins...

Page 51: ...Manufacturer s liability shall be limited to the delivery of a good merchantable Product and if necessary the repair or replacement at manufacturer s option of any defective part or unit 7 TRANSFER LI...

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