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20161206-Ver.1

 

 

 
FLAME CHARACTERISTICS 

This procedure outlines how to check for proper burner flame 

characteristics.   

Burner flames should be blue and stable with little yellow tips, 

with  no  excessive  noise,  or  lifting.  If  the  flame  is  yellow,  it 

indicates insufficient  air. If the flame is noisy and tends to lift 

away from the burner, it indicates too much air. If any of these 

conditions exist, call our customer service line. Visually check 

the  burner  flames  prior  to  each  use.  The  flames  should  look 

like this picture. If not, refer to the burner maintenance part of this manual. 

 

MAINTENANCE & CLEANING INSTRUCTIONS

 

 

 

CAUTION 

 

  Keep  outdoor  cooking  gas  appliance  area  clear  and  free  from  combustible  materials, 

gasoline and other flammable vapors and liquids. 

  Do not obstruct the flow of combustible and ventilation air. 

  Keep the ventilation openings of the cylinder enclosure free and clear of debris. 

  Check  and  clean  burner/venturi  tubes  for  insects  and  insect  nests.  A  clogged  tube  can 

lead to a fire beneath the grill.

 

 

STEEL SURFACES 

There  are different  stainless  steel  cleaners  available.  Always  use  the  mildest  one for  cleaning 

first and scrubbing in the direction of the grain. To touch up noticeable scratches in the stainless 

steel,  sand  very  lightly  with  dry  100  grit  emery  paper  in  the  direction  of  the  grain.  Specks  of 

grease can gather on the surfaces of the stainless steel and bake on to the surface, giving the 

appearance  of  rust.  To  remove,  use  a  soft  abrasive  pad  in  conjunction  with  a  stainless  steel 

cleaner. 

 

GREASE CUP 

The grease cup should be emptied, wiped down periodically, then washed with a mild detergent 

and  warm  water  solution.  Check  the  grease  cup 

frequently.  Don’t  allow  excess  grease  to 

accumulate and overflow the grease cup. 

 

GRILL BURNERS 

Extreme care should be taken when removing a burner, as it must be correctly centered on the 

orifice before an attempt is made to relight the grill. Frequency of cleaning will depend on how 

often you use the grill. 

Summary of Contents for GR2234801-MM-00

Page 1: ...ad and follow all warnings and instructions before assembling using the appliance Failure to follow these instructions and warnings could result in damage to the product or injury to the user Keep thi...

Page 2: ...er or fire department Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death WARNING 1 Do not store or use gasoline or other...

Page 3: ...hile in use DO NOT use while under the influence of drugs or alcohol Keep the fuel supply hose away from heated surfaces DO NOT put the grill in storage or move it after use Allow the grill to be cool...

Page 4: ...cm diameter x 18 45 7cm tall with 20lb 9kg capacity maximum Type 1 outlet compatible with regulator or appliance Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is...

Page 5: ...any foreign objects into the valve outlet Damage to the valve outlet could result A damaged valve outlet can cause a leak possibly resulting in explosions fire severe bodily harm or death WARNING FOR...

Page 6: ...clockwise 2 Place the cylinder into cylinder holder and tighten the fixing bolt Place cylinder such that the valve opening faces the left side table in such a way that the hose is not kinked damaged...

Page 7: ...clockwise Use a soapy water solution to check all connections for leaks a Leak Test before attempting to light the grill see P 24 25 If a leak is found turn the tank valve off and do not use the grill...

Page 8: ...8 of 32 20161206 Ver 1 PRODUCT DIAGRAM...

Page 9: ...Qty 1pc Qty 2pcs Qty 2pcs 4 Grill Body Assembly 5 Left Side Table 6 Right Side Table Bracket Qty 1pc Qty 1pc Qty 2pcs 7 Left Side Table Bracket 8 Right Side Table 9 Hook Qty 2pcs Qty 1pc Qty 3pcs 10 C...

Page 10: ...rt Panel Assembly 14 Right Cart Panel 15 Grease Cup Qty 1pc Qty 1pc Qty 1pc 16 Tank Heat Shield 17 Cart Door Handle 18 Locking Caster Qty 1pc Qty 1pc Qty 4pcs 19 Plastic Insert 20 Front Cart Frame 21...

Page 11: ...6x12mm Bolt 28 B M4x10mm Countersink Head Bolt 5 C Hex Nut Wrench 1 D M4 Nut 3 E Table Pin 4 F Rotary sleeve 4 G M6 Serrated Flange Nut 4 H LR6 AA Battery 1 I Phillips Head Screwdriver 1 J M6x16mm Cou...

Page 12: ...12 of 32 20161206 Ver 1 Replacement Part List I...

Page 13: ...lve Manifold Assembly 4o Grill Body Igniter 4p Grill Body Regulator Assembly 4q Grill Body Control Panel 4r Grill Body Knob Bezel 4s Grill Body Control Knob 4t Grill Body Burner Fixing Pin 5 Left Side...

Page 14: ...l the Tank Fixing Bolt M into the Cart Base 10 as shown Attach the 18 Washer K to the tank fixing bolt with a Countersink Head M4 Bolts B Step 2 Attach the cart base to the Rear Cart Panel Assembly 13...

Page 15: ...3 Attach the Front Cart Frame 20 to the cart base using 3 pcs M6x12 Bolts A Do not fully tighten the bolts Step 4 Attach the Tank Heat Shield 16 to the cart assembly using 4 pcs M6x12 Bolts A Do not...

Page 16: ...2 to the cart assembly using 12 pcs M6x12 Bolts A Fully tighten all the bolts in the cart assembly Step 6 Install the Locking Casters 18 into the threaded holes on the bottom of the cart assembly Use...

Page 17: ...21 to the cart assembly using 4 pcs Countersink Head M4 Bolts B Do not tighten the bolts until all the holes on the hinges are aligned and match with the cart assembly Then fully tighten the bolts Ste...

Page 18: ...16 clearance as shown Put the Grill Body assembly 4 carefully on the top of cart assembly Position the part in place then fully tighten the bolts Be careful to support the grill body and cart assembly...

Page 19: ...D Step 12 Attach the right side table assembly to the side table brackets and insert 2 pcs Table pin E into the brackets and side table to hold them up Then fold the table upwards and using 2 pcs Rot...

Page 20: ...hen fold the table upwards then using 2 pcs Rotary sleeve F and M6 Serrated Flange Nut G as shown for installation Use the Hex Nut Wrench C to tighten the nuts Step 14 Slide the Drip Tray 11 into the...

Page 21: ...21 of 32 20161206 Ver 1 Step 15 Place the Flame Tamer 3 on the grill as shown Step 16 Place the Cooking Grates 2 on the grill as shown...

Page 22: ...22 of 32 20161206 Ver 1 Step 17 Place the Warming Rack 1 on the grill as shown Step 18 Install a LR6 AA Battery H into the igniter Please ensure the polarity of the battery positioned correctly...

Page 23: ...23 of 32 20161206 Ver 1 Step 19 Your unit is fully assembled Make sure to read and follow the Instruction Manual before using this appliance...

Page 24: ...ERFORM LEAK TEST WITH AN OPEN FLAME If it is evident that there is excessive abrasion wear or the hose is cut it must be replaced prior to the appliance being put into operation The replacement hose m...

Page 25: ...ose assembly supplied with the unit should be used Perform the LEAK TEST according to the instructions before operating the grill ALWAYS keep your face and body away from the burner while lighting LIG...

Page 26: ...pen 3 Take the match holder from the cart rear panel 4 Place a lighted match on the match holder and hold next to the burner 5 Turn the control knob s to the HI position Burner should light immediatel...

Page 27: ...of debris Check and clean burner venturi tubes for insects and insect nests A clogged tube can lead to a fire beneath the grill STEEL SURFACES There are different stainless steel cleaners available A...

Page 28: ...ast once a year or immediately after any of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The grill does not reach temperature 3 The grill...

Page 29: ...1 Remove the warming rack cooking grate and flame tamer 2 Take out the burner cotter pin as shown 3 Remove the burner fixing pin 4 Unscrew the fixing bolt of the ignition electrode wire 5 Remove the...

Page 30: ...the main burner onto the burner support at the firebox then align all the holes together Insert the burner fixing pin through the holes and plug the cotter pin into the hole of the burner fixing pin S...

Page 31: ...f Leak Check at P24 25 to check and tighten all connections 3 Refer to the section of Burner Cleaning at P 28 29 to clean the burner Yellow flame at burner 1 Burner is obstructed 1 Refer to the sectio...

Page 32: ...TION Manufacturer s liability shall be limited to the delivery of a good merchantable Product and if necessary the repair or replacement at manufacturer s option of any defective part or unit 7 TRANSF...

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