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20161206-Ver.1

 

Replacement Part List (II)

 

 

Part 

Number   

Part Name   

Part 

Number   

Part Name   

Warming Rack   

Cooking Grate 

Flame Tamer 

Grill Body Assembly 

4a 

Grill Body 

– Lid 

4b 

Grill Body 

– Thermometer 

4c 

Grill Body 

– Thermometer Bezel 

4d 

Grill Body 

– Lid Handle Bezel 

4e 

Grill Body 

– Lid Handle 

4f 

Grill Body 

– Lid Support Left Bracket 

4g 

Grill Body 

– Lid Support Right 

Bracket   

4h 

Grill Body 

– Fire Box 

4i 

Grill Body 

– Left Burner   

4j 

Grill Body 

– Cotter Pin 

4k 

Grill Body 

– Right Burner 

4

L

 

Grill Body 

– Ignition Electrode & 

Wire 

4m 

Grill Body 

– Fire Box Front Heat 

Shield 

4n 

Grill Body 

– Valve & Manifold 

Assembly 

4o 

Grill Body 

– Igniter 

4p 

Grill Body 

– Regulator Assembly 

4q 

Grill Body 

– Control Panel 

4r 

Grill Body 

– Knob Bezel 

4s 

Grill Body 

– Control Knob 

4t 

Grill Body 

– Burner Fixing Pin 

Left Side Table 

Right Side Table Bracket 

Left Side Table Bracket 

Right Side Table 

Hook 

10 

Cart Base 

11 

Drip Tray 

12 

Left Cart Panel Assembly 

12a 

Left Cart Panel 

12b 

Plastic Ring 

13 

Rear Cart Panel Assembly 

13a 

Rear Cart Panel 

13b 

Match Holder 

14 

Right Cart Panel 

15 

Grease Cup 

16 

Tank Heat Shield 

17 

Cart Door Handle 

18 

Locking Caster 

19 

Plastic Insert 

20 

Front Cart Frame 

21 

Cart Door 

 

 

 
Symbol:  The  following  symbols  will  be  shown  in  each  procedure  for  indication  of 
tightening the bolt and nut if necessary.

 

 

 

Hand Tighten only at this time

 

Tighten with tools at this time

 

Summary of Contents for GR2234801-MM-00

Page 1: ...ad and follow all warnings and instructions before assembling using the appliance Failure to follow these instructions and warnings could result in damage to the product or injury to the user Keep thi...

Page 2: ...er or fire department Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death WARNING 1 Do not store or use gasoline or other...

Page 3: ...hile in use DO NOT use while under the influence of drugs or alcohol Keep the fuel supply hose away from heated surfaces DO NOT put the grill in storage or move it after use Allow the grill to be cool...

Page 4: ...cm diameter x 18 45 7cm tall with 20lb 9kg capacity maximum Type 1 outlet compatible with regulator or appliance Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is...

Page 5: ...any foreign objects into the valve outlet Damage to the valve outlet could result A damaged valve outlet can cause a leak possibly resulting in explosions fire severe bodily harm or death WARNING FOR...

Page 6: ...clockwise 2 Place the cylinder into cylinder holder and tighten the fixing bolt Place cylinder such that the valve opening faces the left side table in such a way that the hose is not kinked damaged...

Page 7: ...clockwise Use a soapy water solution to check all connections for leaks a Leak Test before attempting to light the grill see P 24 25 If a leak is found turn the tank valve off and do not use the grill...

Page 8: ...8 of 32 20161206 Ver 1 PRODUCT DIAGRAM...

Page 9: ...Qty 1pc Qty 2pcs Qty 2pcs 4 Grill Body Assembly 5 Left Side Table 6 Right Side Table Bracket Qty 1pc Qty 1pc Qty 2pcs 7 Left Side Table Bracket 8 Right Side Table 9 Hook Qty 2pcs Qty 1pc Qty 3pcs 10 C...

Page 10: ...rt Panel Assembly 14 Right Cart Panel 15 Grease Cup Qty 1pc Qty 1pc Qty 1pc 16 Tank Heat Shield 17 Cart Door Handle 18 Locking Caster Qty 1pc Qty 1pc Qty 4pcs 19 Plastic Insert 20 Front Cart Frame 21...

Page 11: ...6x12mm Bolt 28 B M4x10mm Countersink Head Bolt 5 C Hex Nut Wrench 1 D M4 Nut 3 E Table Pin 4 F Rotary sleeve 4 G M6 Serrated Flange Nut 4 H LR6 AA Battery 1 I Phillips Head Screwdriver 1 J M6x16mm Cou...

Page 12: ...12 of 32 20161206 Ver 1 Replacement Part List I...

Page 13: ...lve Manifold Assembly 4o Grill Body Igniter 4p Grill Body Regulator Assembly 4q Grill Body Control Panel 4r Grill Body Knob Bezel 4s Grill Body Control Knob 4t Grill Body Burner Fixing Pin 5 Left Side...

Page 14: ...l the Tank Fixing Bolt M into the Cart Base 10 as shown Attach the 18 Washer K to the tank fixing bolt with a Countersink Head M4 Bolts B Step 2 Attach the cart base to the Rear Cart Panel Assembly 13...

Page 15: ...3 Attach the Front Cart Frame 20 to the cart base using 3 pcs M6x12 Bolts A Do not fully tighten the bolts Step 4 Attach the Tank Heat Shield 16 to the cart assembly using 4 pcs M6x12 Bolts A Do not...

Page 16: ...2 to the cart assembly using 12 pcs M6x12 Bolts A Fully tighten all the bolts in the cart assembly Step 6 Install the Locking Casters 18 into the threaded holes on the bottom of the cart assembly Use...

Page 17: ...21 to the cart assembly using 4 pcs Countersink Head M4 Bolts B Do not tighten the bolts until all the holes on the hinges are aligned and match with the cart assembly Then fully tighten the bolts Ste...

Page 18: ...16 clearance as shown Put the Grill Body assembly 4 carefully on the top of cart assembly Position the part in place then fully tighten the bolts Be careful to support the grill body and cart assembly...

Page 19: ...D Step 12 Attach the right side table assembly to the side table brackets and insert 2 pcs Table pin E into the brackets and side table to hold them up Then fold the table upwards and using 2 pcs Rot...

Page 20: ...hen fold the table upwards then using 2 pcs Rotary sleeve F and M6 Serrated Flange Nut G as shown for installation Use the Hex Nut Wrench C to tighten the nuts Step 14 Slide the Drip Tray 11 into the...

Page 21: ...21 of 32 20161206 Ver 1 Step 15 Place the Flame Tamer 3 on the grill as shown Step 16 Place the Cooking Grates 2 on the grill as shown...

Page 22: ...22 of 32 20161206 Ver 1 Step 17 Place the Warming Rack 1 on the grill as shown Step 18 Install a LR6 AA Battery H into the igniter Please ensure the polarity of the battery positioned correctly...

Page 23: ...23 of 32 20161206 Ver 1 Step 19 Your unit is fully assembled Make sure to read and follow the Instruction Manual before using this appliance...

Page 24: ...ERFORM LEAK TEST WITH AN OPEN FLAME If it is evident that there is excessive abrasion wear or the hose is cut it must be replaced prior to the appliance being put into operation The replacement hose m...

Page 25: ...ose assembly supplied with the unit should be used Perform the LEAK TEST according to the instructions before operating the grill ALWAYS keep your face and body away from the burner while lighting LIG...

Page 26: ...pen 3 Take the match holder from the cart rear panel 4 Place a lighted match on the match holder and hold next to the burner 5 Turn the control knob s to the HI position Burner should light immediatel...

Page 27: ...of debris Check and clean burner venturi tubes for insects and insect nests A clogged tube can lead to a fire beneath the grill STEEL SURFACES There are different stainless steel cleaners available A...

Page 28: ...ast once a year or immediately after any of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The grill does not reach temperature 3 The grill...

Page 29: ...1 Remove the warming rack cooking grate and flame tamer 2 Take out the burner cotter pin as shown 3 Remove the burner fixing pin 4 Unscrew the fixing bolt of the ignition electrode wire 5 Remove the...

Page 30: ...the main burner onto the burner support at the firebox then align all the holes together Insert the burner fixing pin through the holes and plug the cotter pin into the hole of the burner fixing pin S...

Page 31: ...f Leak Check at P24 25 to check and tighten all connections 3 Refer to the section of Burner Cleaning at P 28 29 to clean the burner Yellow flame at burner 1 Burner is obstructed 1 Refer to the sectio...

Page 32: ...TION Manufacturer s liability shall be limited to the delivery of a good merchantable Product and if necessary the repair or replacement at manufacturer s option of any defective part or unit 7 TRANSF...

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