Ranger R980XR Installation And Operation Manual Download

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R980 Series of Tire Changers

P/N 5900158 — Rev. E1 — Nov. 2019

Installation Checklist

Following are the steps needed to install the Tire Changer. Perform them in the order shown.

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1. Review the installation Safety Rules.

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2. Make sure you have the necessary Tools.

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3. Find an appropriate Location.

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4. Make sure there is adequate Clearance around and above.

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5. Unpack the Unit.

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6. Anchor the Unit.

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7. Connect to Power.

Requires a licensed Electrician

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8. Connect to Air.

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9. Prepare the Lube Bucket.

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10. Grease the Assist Tower Post.

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11. Test the Tire Changer.

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12. Review the Final Checklist.

Summary of Contents for R980XR

Page 1: ...igned and engineered in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this...

Page 2: ...support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured wi...

Page 3: ...repairs them You can always find the latest version of the manual for your product on the Ranger website DANGER Be very careful when setting up operating maintaining or repairing this equipment failu...

Page 4: ...he product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings...

Page 5: ...ay be used in this manual DANGER Calls attention to a hazard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Cal...

Page 6: ...of Tire Changers 6 P N 5900158 Rev E1 Nov 2019 Components The following image identifies the main components of the Tire Changer R980AT shown the R980XR does not have an Assist Tower Not all componen...

Page 7: ...Once lubricated do not lean on or touch the Post or you will get grease on you Restraint Cone Used to hold the Wheel in place during inflation One short one long provided they slip on and off just pul...

Page 8: ...do this Always fully deflate a Tire before attempting to break its Bead The air pressure energy in a Tire even if not fully inflated can be considerable If you were to attempt to break the Bead of a T...

Page 9: ...king Pneumatic Blade Dual Tower Design Rigid Fixed Swing Arm Assist Tower Single Assist Tower No Assist Tower Bead Sealing Turbo Blast Internal Rim Clamping 10 30 in 254 762 mm External Rim Clamping 9...

Page 10: ...iew the installation Safety Rules 2 Make sure you have the necessary Tools 3 Find an appropriate Location 4 Make sure there is adequate Clearance around and above 5 Unpack the Unit 6 Anchor the Unit 7...

Page 11: ...d the weight is not evenly distributed dropping or knocking over the unit may cause equipment damage and personal injury WARNING You must wear OSHA approved publication 3151 personal protective equipm...

Page 12: ...ance for more information Accessibility You need some space to move the Wheels whose Tires you are going to change to and from the Tire Changer Danger When a Tire is on the Tire Changer especially dur...

Page 13: ...n below allow enough space to operate the Tire Changer For safety purposes only the Operator should be within 30 feet of the Tire Changer while it is in use Top view You also need room above the Tire...

Page 14: ...together to move the Tire Changer We recommend unpacking the Tire Changer near where you are going to set it up To unpack the Tire Changer 1 At the bottom of the Cover push the metal tabs all the way...

Page 15: ...egulator Filter The Anchor Bolts sometimes called Wedge Anchors mentioned in the following procedure are not supplied with the Tire Changer You could for example use 3 8 in by 3 in Anchor Bolts to sec...

Page 16: ...the hole part of the way this is normal If the Anchor Bolt goes all the way in with little or no resistance the hole is too wide Once past the hole in the base the Anchor Bolt eventually stops going...

Page 17: ...ational Electric Code NEC and local codes and standards covering electrical apparatus and wiring Operation with no Ground can damage electronics and could create a shock hazard You must ground the uni...

Page 18: ...nector on the Regulator Filter You need to provide a fitting for the Air In connector it is not supplied Drawing not necessarily to scale Not all components shown The following drawing shows a quick c...

Page 19: ...sing non approved Lube could corrode the Wheel or cause Tire Wheel slippage and vibration issues Be sure to use enough lubricant without using too much The point of lubricant is to temporarily reduce...

Page 20: ...eventually it is going to need to be re greased BendPak Ranger recommends a lithium based grease that includes molybdenum and graphite For example Extreme Pressure Moly Graph Multi Purpose Grease fro...

Page 21: ...hanger Always use Lube it makes changing Tires easier and helps prevent damage to the Tire and the Wheel Test the Tool Arms Manually move each Tool Arm separately from side to side Use the Assist Towe...

Page 22: ...on pressure it should be on the sidewall of the Tire Do not exceed the maximum allowed inflation pressure of the Tire Make sure the Tire is restrained for inflation either internally clamped held down...

Page 23: ...during inflation Do not use the Tire Changer in a wet environment or expose it to rain or excess moisture If you need to use an extension cord to get power to the unit use one with a current rating e...

Page 24: ...lockwise To rotate the Turntable clockwise Press down on the Turntable Foot Pedal To rotate the Turntable counter clockwise Press up on the Turntable Foot Pedal Clamp Mechanism Each Clamp mechanism in...

Page 25: ...Clamps then press down on the Clamps Foot Pedal to move the Clamps out until the Wheel is being firmly held in place Note The Clamps Foot Pedal works as follows If the Clamps are in the middle of the...

Page 26: ...the Clamp Mechanisms in or out Press down and release to move the Clamp Mechanisms out if they are in press down and release to move the Clamp Mechanisms in if they are out Pressing down and releasin...

Page 27: ...ve to hold the Air Chuck in place during inflation WARNING Do not hold the Air Chuck while you are inflating a Tire This leaves you close to the Tire which could result in injury if there is a problem...

Page 28: ...e exactly the same size move the Mount Demount Head to the desired location then adjust the Swing Control so that the Swing Arm will return to this same position if moved out and then back Mount Demou...

Page 29: ...atch or otherwise damage paint or powder coating on wheels The following drawing shows the Plastic Polymer Mount Demount Head with the Demount and Mount Lips identified It also shows where the Tire Be...

Page 30: ...ay from the Bead Breaker and make sure the area is completely clear before pressing the Bead Breaker Foot Pedal The main parts of the Bead Breaker are Bead Breaker Mechanism Moves in and out under the...

Page 31: ...Rod Grab the end of the rod then move the outside of the rod from its current locking position to the other locking position One side view one top view Not necessarily to scale Not all components show...

Page 32: ...ower are Controls Moves the two Assist Tower Arms up and down together Upper Assist Arm Holds two Tools and the Controls The two Tools are Restraint Cone Used in two ways First when mounting a Tire us...

Page 33: ...e circumstances if you find any damage you might want to discuss that damage with the owner of the Vehicle and or photograph the damage If you work in a shop talk to your supervisor regarding shop pol...

Page 34: ...re breaking the Beads on the rest of the Tire Performance Wheels on some Vehicles including Corvette BMW and Lamborghini Diablo have a pressure sensor strapped to the rim opposite the Valve Hole On th...

Page 35: ...th a TPMS 3 Secure the Wheel on the Turntable It is important for the Wheel to stay in place on the Turntable The Tire Changer supports both Internal and External Clamping 4 Demount the Tire Once the...

Page 36: ...m is to cut out or pull out the old Valve Stem then install the new Valve Stem This should be done after the old Tire has been demounted but before the new Tire is mounted There is a tool called a Val...

Page 37: ...to remove the Valve Core If a tool is not available you may be able to use needle nosed pliers If you are going to use the same Valve Stem with the new Tire you are going to mount keep the Valve Core...

Page 38: ...eights from balancing have been removed If they have not remove them CAUTION Breaking the Beads of a Tire with Wheel weights could damage the Tire Changer and or the Wheel 4 Identify the Narrow side o...

Page 39: ...ery Tire is different With some Tires the entire Bead on one side could be broken with the first use of the Bead Breaker Blade Other Tires could take multiple attempts until the Bead is broken all of...

Page 40: ...e Tire this side goes up 3 Determine which clamping method you are going to use If you are clamping externally press up on the Clamps Foot Pedal to move the Clamps all the way out If you are clamping...

Page 41: ...r gloves steel toed work boots back belts hearing protection and ANSI approved eye protection safety glasses face shield or goggles 2 Verify that the Tire s Beads are completely broken on both sides o...

Page 42: ...Demount Lip to proceed Continue holding the Bead Lifting Tool 9 Press down the Turntable Foot Pedal so that the Turntable begins turning clockwise Note If you have difficulty getting the Turntable to...

Page 43: ...the Turntable until the entire bottom Bead pops over the top Rim The Tire is now dismounted and can be removed Wheel Tire Mismatches A Wheel Tire mismatch is mounting a Tire where the Tire s Bead dia...

Page 44: ...ervice heavily corroded Wheels Check the Tire for damage do not mount a damaged Tire Check the location of the TPMS and adjust the Tire if necessary Do not damage the sensor Check for yellow and red d...

Page 45: ...er the Mount Lip and under the Demount Lip Side view Not to scale 10 If using the Alloy Steel Mount Demount Head swing the built in Roller into position on the Sidewall of the Tire 11 If using the R98...

Page 46: ...le Foot Pedal to move the Turntable clockwise If using the Bead Lifting Tool or Assist Tool to hold down the Sidewall starting near the Mount Demount Head move them around with the Tire as it rotates...

Page 47: ...nflation process can produce noise Wear ear protection when inflating a Tire WARNING Do not exceed the maximum air pressure specified by the Tire manufacturer This increases the chances that the Tire...

Page 48: ...flating a Tire This leaves you close to the Tire which could result in injury if there is a problem during inflation 4 Press and hold down the Inflation Foot Pedal for a second or two Air goes into th...

Page 49: ...nds you should hear a pop as the Beads are seated Bead Seating usually requires 7 psi or above Some Beads are hard to seat but never exceed 40 psi to seat the Bead If air pressure in the Tire gets to...

Page 50: ...air pressure limiter that is set at the factory so that it does not exceed 60 psi Do not override the pressure limiter DANGER Inflating a Tire with a bypassed pressure limiter could result in the Tire...

Page 51: ...for instructions Weekly Check the oil feed rate of the Oiler Lubricator It should be 1 to 2 drops per use of a pneumatic component If it is above or below this level you need to adjust it Refer to Che...

Page 52: ...e reservoir If the reservoir is one quarter 25 or more filled with water you need to drain it 2 Disconnect the Air Source at the Air In connector WARNING Make sure to disconnect the Air Source and mak...

Page 53: ...out each time you press up or down on the Clamps Foot Pedal Your goal is for 1 or 2 drops to come out each time 3 If you are getting fewer than 1 or 2 drops turn the Adjustment Screw counter clockwis...

Page 54: ...th from the supplied cord to the power source If any issues are found have them fixed Refer to Wiring Information for additional information No air comes out of the Air Hose when you step on the Infla...

Page 55: ...does not come with a 220 VAC Plug you must supply one The colors of the three exposed wires are Brown Blue and Green Yellow the European color code Important To connect the three exposed wires to an a...

Page 56: ...R980 Series of Tire Changers 56 P N 5900158 Rev E1 Nov 2019 Labels...

Page 57: ...R980 Series of Tire Changers 57 P N 5900158 Rev E1 Nov 2019...

Page 58: ...R980 Series of Tire Changers 58 P N 5900158 Rev E1 Nov 2019...

Page 59: ...crew with cross groove 105 5328066 Chassis front board A 105 Chassis front board 108 Washer M6 x 12 mm Flat 109 Socket head cap screw M6 x 12 110 5400913 Washer M6 flat 111 5327307 Plastic Foot Pad I...

Page 60: ...8 Fitting 8 mm Y 145 Cross recessed round head screw M6 x 10 148 5328139 Inflation Foot Pedal Assy 149 5327824 Tee union G1 4 8 G1 4 150 Washer 4 Spring 151 Cross recessed round head screw M4 x 12 152...

Page 61: ...d 213 5327468 M12 x 16 Duckhead Set Screw I Models 214 Washer 10 215 Hexagon headed bolt M10 x 20 215 5327729 Hexagon headed bolt M10 x 30 216 5327436 Duckhead Insert 217 5327636 Roller Insert I Model...

Page 62: ...1 1 Inflation System Assy 242 Inflation System Plastic Cover I Models 242 1 5327463 Tire Inflator Box Assy I Models 243 Coiled Hose 244 5327538 Air Chuck I Models 244 5327538 Air Chuck I Models 244 1...

Page 63: ...83 SHCS M8 x 45 290 SHCS M8 x 40 291 Plastic bird head flange 291 5328289 Plastic head flange 292 5150523 Plastic head of A bird 293 5545202 Washer M8 x 15 LW 294 5327884 Nut M8 295 5402104 Washer M8...

Page 64: ...12 mm 305 5327471 Slide Guide 306 5327735 Square Turntable Slide Rod Pad 307 Square Turntable Link 308 5327500 Square Turntable shaft sleeve 309 Washer 12 mm spring 310 HHB M12 x 50 311 HHB M12 x 25 3...

Page 65: ...8 Boat gasket 342 Turntable assy B cylinder bracket assembly Bead Breaker Number Part Number Description 400 5327664 Bead Breaker Cylinder Assy 400 1 Oil Bearing 23 x 20 x 20 400 2 Seal ring 30 20 7 4...

Page 66: ...Arm 420 5328132 BB arm pivot pin 420 BB arm shaft 421 BB arm shaft baffle 423 Locknut M16 424 Pad wave 16 425 Washer 16 427 Locknut M14 428 5327752 Bead Breaker Knuckle 428 5327752 Bead Breaker Knuck...

Page 67: ...k exhaust valve 451 Quick drain valve bowl 451 Quick exhaust valve metal cup 452 Fitting G1 4 G1 4 453 5327561 Silencer 1 4 NPT 460 Adjust the set of assembly 461 BB Blade Adjustment Rod 461 BB Blade...

Page 68: ...y valve assy 501 Gearbox front flange 502 5327520 Hexagon headed bolt 503 Oil plug 504 Washer 10 505 Hexagon headed bolt M10 x 180 506 Socket head cap screw M8 x 30 507 Large gear key 12 x 8 x 35 508...

Page 69: ...7355 Rotary Joint Block Outer Piece I Models 537 Electrical line 540 5327819 Capacitor 450 VAC 50 MF 540 1 Start capacitor 541 Locknut M8 542 5327369 Motor Pulley I Models 543 Hexagon socket set screw...

Page 70: ...M6 x 55 609 5327482 Air Valve O Ring Spacer I Models 610 5327536 O Ring 17 x 4 I Models 611 5327049 Foot Pedal Cam Link I Models 612 Cross recessed tapping screws M3 x 10 613 5327412 Foot Pedal Cam C...

Page 71: ...on Spring Bracket I Models 647 Washer M6 x 12 mm Flat 648 Cross recessed round head screw M6 x 12 649 Foot pedal shaft 650 Nut M8 651 Socket head cap screw M8 x 55 652 Control system adjustment pad th...

Page 72: ...78 Foot pedal assy Turbo Blaster Number Part Number Description 702 5328443 Locknut elbow 703 Union 704 Turbo blast handle 705 Vent valve 706 Clamp nut 707 5328444 White steel buckle 708 Nylon sleeve...

Page 73: ...335 Turbo Blast Handle Connector I Models 733 5327603 Turbo Blast 1 Hose 733 5327603 Turbo Blast 1 Hose 733 5327603 Turbo Blast 1 Hose 743 5324125 Turbo Blast Valve I Models Xrev A 744 5327102 Turbo B...

Page 74: ...R980 Series of Tire Changers 74 P N 5900158 Rev E1 Nov 2019 Assist Tower not included with the R980XR...

Page 75: ...Plastic Disk 810 5400890 Assist Arm Cone B I Models 811 5327433 Assist Arm End Plug 812 Seeger ring 25 813 5400885 Plastic Disk B I Models 814 SHCS M10 50 815 Assist Arm Connecting Link 815 Assist Ar...

Page 76: ...sist Tower Air Hose Cover 852 Tower Bracket Weldment 852 1 SHCS M8 x 30 852 2 Washer 8 Flat 852 3 Snap ring 8 852 4 Washer 10 Flat 852 5 Washer 10 Splick lock 852 6 SHCS M10X30 852 7 SHCS M10X45 852 8...

Page 77: ...5327979 Assist tower bent arm plug 886 Seal ring 33 2 5 6 886 Seal ring 33 25 8 887 SHCS M8 x 30 888 Washer 8 Splick lock 889 Washer 8 Flat 890 Washer 10 Splick lock 891 Washer 8 Splick lock 892 Chas...

Page 78: ...148 5 5 5327323 Air Valve Body 148 6 Air valve reinforce pad 148 7 Pressing spring 148 8 Locknut M8 148 9 Washer 8 148 11 Fitting G 1 8 8 mm 148 12 Block G 1 8 148 13 Fitting G 1 8 8 mm 148 14 Fitting...

Page 79: ...R980 Series of Tire Changers 79 P N 5900158 Rev E1 Nov 2019 Maintenance Log...

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