Ranger R980AT Installation And Operation Manual Download

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R980 Series of Tire Changers

P/N 5900158 — Rev. F - March 2022

17.

Locate the Tubing piece

coming out of the Assist Tower

and route it down and through the

single Vertical Steel Tube near the top of the Main Tower.

18.

Push the end of the Tubing piece coming out of the Assist Tower onto the Straight Connector end
of the New Air Hose.

19.

Apply power and air to the Tire Changer.

20.

Test the tools on the Assist Tower to verify they are working correctly.

If you run into issues with your Assist Tower you cannot fix, visit

bendpak.com/support

, email

[email protected]

, or call

BendPak Ranger

(805) 933-9970

Test the Tire Changer

Make sure the following items have been done

before

putting the Tire Changer into normal operation:

•

Check for pneumatic (air) pressure

. The Tire Changer requires pneumatic energy to

perform certain functions.
To see if the Tire Changer has air pressure, take the Air Chuck and lightly step on and hold down
the Inflation Foot Pedal. If air comes out, the Air Source is connected and working.

•

Test the power source

. Other Tire Changer functions require electric power. Step on and hold

down the Turntable Foot Pedal to check for electric power. If the Turntable turns, you have power.

•

Make sure there is Tire lubricant available

. Your shop probably has a brand of Lube that

it prefers. Make sure some is in the Lube Bucket on the Tire Changer. Always use Lube; it makes

changing Tires easier and helps prevent damage to the Tire and the Wheel.

•

Test the Tool Arms

. Manually move each Tool Arm separately from side to side. Use the Assist

Tower Controls to raise and lower the Tool Arms (they move up and down together). If the Tool
Arms can do these things, they are working correctly.

•

Change some non-customer Tires

. To get used to the Tire Changer, BendPak Ranger

recommends have all potential Operators change some

non-customer Tires

before putting the

Tire Changer into normal operation.

Final Checklist before Operation

Do the following things

before

putting your Tire Changer into normal operation:

•

Review the Installation Checklist to make sure all steps have been performed.

•

Verify the Tire Changer is getting electric and pneumatic power.

•

Check to see that all Anchor Bolts are in position and tightened, if you installed them.

•

Make sure the Tire Changer has been used to change some non-customer Tires.

•

Leave the Manual with the owner/operator.

Summary of Contents for R980AT

Page 1: ... in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with setup and operation you agree that you fully unde...

Page 2: ...com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without reading and understanding this manual and the labels...

Page 3: ...ets up operates maintains or repairs them You can always find the latest version of the manual for your product on the BendPak Ranger website DANGER Be very careful when setting up operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this equipment All repairs...

Page 4: ...g your new product Do not set up or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings WARNING There are many moving parts on a Tire Changer keep clear of these moving parts and the Tire being changed In particular when inflating a Tire neve...

Page 5: ...ce a month Replace any damaged or severely worn parts decals or warning labels Symbols Following are the symbols that may be used in this manual DANGER Calls attention to a hazard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury ...

Page 6: ...ponents The following image identifies the main components of the Tire Changer R980AT shown the R980XR is not equipped with an Assist Tower but may be ordered and installed separately See Installing the R30XLT Assist Tower in this manual Not all components visible ...

Page 7: ... Once lubricated do not lean on or touch the Post or you will get grease on you Restraint Cone Used to hold the Wheel in place during inflation One short one long provided they slip on and off just pull hard Assist Tool Holds the Sidewall of a Tire down during mounting Helper Disc Holds up the Tire so it can be demounted Assist Tower Controls Raises and lowers the Assist Tower Arms Inflation Gauge...

Page 8: ...lly deflate a Tire before attempting to break its Bead The air pressure energy in a Tire even if not fully inflated can be considerable If you were to attempt to break the Bead of a Tire not fully deflated that air pressure energy would be released all at once possibly injuring or in rare cases killing the Operator or bystanders Q What thing should I always do when working with the Tire Changer A ...

Page 9: ...Tower Single Assist Tower No Assist Tower Optional R30XLT Assist Tower available Bead Sealing Turbo Blast Internal Rim Clamping 10 30 in 254 762 mm External Rim Clamping 9 28 in 229 711 mm Turntable Tire Width Capacity Mounting 4 18 in 102 457 mm Bead Breaker Tire Width Capacity Demounting 1 5 13 in 38 330 mm Maximum Tire Diameter 50 in 1 270 mm Sound 70 dB Dimensions R980AT 76 5 in wide by 46 in ...

Page 10: ...y Rules 2 Make sure you have the necessary Tools 3 Find an appropriate Location 4 Make sure there is adequate Clearance around and above 5 Unpack the Unit 6 Anchor the Unit 7 Install the Tower Inflation Gauge and Bead Breaker 8 Connect to Power Requires a licensed Electrician 9 Connect to Air 10 Prepare the Lube Bucket 11 Grease the Assist Tower Post 12 Test the Tire Changer 13 Review the Final Ch...

Page 11: ...t all times when installing using maintaining or repairing the Tire Changer leather gloves steel toed work boots eye protection back belts and hearing protection Only experienced trained technicians may install the Tire Changer In particular all electrical work must be done by a licensed certified Electrician CAUTION Certain parts of installing the Tire Changer are difficult for just one person Be...

Page 12: ...Changer in a well travelled area No water The Tire Changer has electrical components If the Tire Changer gets wet while power is applied those electronic components will most likely short circuit and have to be replaced WARNING Do not use the Tire Changer if it is sitting in water You will almost certainly short circuit the electronic components in the Tire Changer and you could electrocute yourse...

Page 13: ... the Lift leather gloves steel toed boots eye protection back belts and hearing protection are mandatory To Unpack the Tire Changer 1 The Tire Changer is attached to a pallet and protected with a thin wood Cover At the bottom of the Cover use a pry bar or screwdriver to push the metal tabs all the way down on all four sides You may have to apply some force to get all of the metal tabs free they so...

Page 14: ...re are not supplied with the Tire Changer You could for example use 3 8 in by 3 in Anchor Bolts to secure the Tire Changer drilling the hole approximately 2 5 in 63 5 mm deep into the Concrete To anchor the Tire Changer 1 Make sure the Tire Changer is in the desired location 2 Using the holes as guides drill the holes for the Anchor Bolts WARNING You must wear OSHA approved publication 3151 Person...

Page 15: ...allet the Anchor Bolt should only go into the hole part of the way this is normal If the Anchor Bolt goes all the way in with little or no resistance the hole is too wide Once past the hole in the base the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole this is normal 5 Hammer or mallet the Anchor Bolt the rest of the way down into the h...

Page 16: ...ger and retain any parts located in bubble wrap or plastic bags 3 The Tower comes secured to the shipping pallet in several locations Carefully remove the Bolts that secure the Tower to the Shipping Pallet 4 After removing the Bolt securing the top of the Tower to the shipping pallet remove the plastic bushing that protects the threaded boss To remove the plastic bushing use a pair of needle nose ...

Page 17: ...ock Washers and Washers from the bracket 2 Retrieve the Inflation Gauge from its bag or protective wrap and mount it on the side of the Tower Orient the gauge so the Air Lines are exiting at the bottom Secure using the Screws Lock Washers and Washers just removed 3 Route the two air lines through the guides welded to the Tower and into the push to connect Pneumatic Fitting on the Air Line coming o...

Page 18: ...coming Air Source connects to the Tire Changer via the Air In connector on the Regulator Filter You need to provide a fitting for the Air In connector it is not supplied Drawing not to scale Not all components shown The following drawing shows a quick connect air fitting shown on the right below that connects to the Air In connector shown on the left below The fitting is not supplied with the Tire...

Page 19: ...ectrical Codes NEC If you do not use a licensed certified Electrician you void your warranty and put everyone who uses the Tire Changer in danger of injury or in rare cases death Additional electrical information Operation with no Ground can damage electronics and could create a shock hazard You must ground the unit Damage caused by improper electrical installation voids the warranty The Tire Chan...

Page 20: ...Using non approved Lube could corrode the Wheel or cause Tire Wheel slippage and vibration issues Be sure to use enough lubricant without using too much The point of lubricant is to temporarily reduce the friction between the Tire Bead area and the Rim What you are looking for is a lubricant that is slippery when wet but not slippery once dried If you notice excessive amounts of lubricant on the T...

Page 21: ...st already greased Re grease the Post as required BendPak Ranger recommends a lithium based grease that includes molybdenum and graphite For example Extreme Pressure Moly Graph Multi Purpose Grease from CRC Sat Lube CAUTION The lithium based grease recommended for the Assist Tower Post is not a Tire lubricant Do not use it to lube Tires Once the Assist Tower Post is greased up try not to lean on i...

Page 22: ...T Assist Tower R30XLT Assist Tower Installed on top of the Main Tower of the R980XR Tire Changer Assist Tower Bolt Plate Where the Assist Tower connects to the Tire Changer Assist Tower Cross Beam Comes out of the Assist Tower Bolt Plate holds the rest of the Assist Tower mechanism in place Good place to lift the Assist Tower Side Panel On the R980XR Tire Changer far side not seen here The panel w...

Page 23: ...wo holes in the rear using the two shorter Bolts M12 x 20 and the two outside holes in the front using two M12 x 25 Bolts you cannot access the one middle Bolt hole yet You should have one M12 x 25 Bolt left 6 Pull down the Release Handle and swing the Assist Tower s Cross Beam away from the Assist Tower Bolt Plate This gives you access to the last Bolt hole which is inside the Bolt Plate 7 Bolt t...

Page 24: ...nside of the Tire Changer 14 Find an unused hole on the back panel of the Tire Changer Refer to the figure on the right Look just above where the blue and orange lines come out of the inside of the Tire Changer see drawing on next page 15 Push the New Air Hose through the hole You may need to remove the Straight Connector from the end of the New Air Hose to get it through the hole 16 Route the res...

Page 25: ...tric power Step on and hold down the Turntable Foot Pedal to check for electric power If the Turntable turns you have power Make sure there is Tire lubricant available Your shop probably has a brand of Lube that it prefers Make sure some is in the Lube Bucket on the Tire Changer Always use Lube it makes changing Tires easier and helps prevent damage to the Tire and the Wheel Test the Tool Arms Man...

Page 26: ...pressure it should be on the sidewall of the Tire Do not exceed the maximum allowed inflation pressure of the Tire Make sure the Tire is restrained for inflation either internally clamped held down by the Centering Inflation Tool or in a Tire Inflation Cage such as the RIC 4716 4 Bar Tire Inflation Cage from BendPak Ranger Do not inflate a Tire if it is externally clamped external clamping interfe...

Page 27: ...e during inflation Do not use the Tire Changer in a wet environment or expose it to rain or excess moisture If you need to use an extension cord to get power to the unit use one with a current rating equal to or greater than that of the Tire Changer Cords rated for less current than the Tire Changer could overheat If used arrange the extension cord so that it will not be tripped over or pulled out...

Page 28: ...er clockwise To rotate the Turntable clockwise Press down on the Turntable Foot Pedal To rotate the Turntable counter clockwise Press up on the Turntable Foot Pedal Clamp Mechanism Each Clamp mechanism includes a Clamp and two Clamp Adjustment Knobs The Clamp Mechanism moves in and out to clamp Wheels either externally or internally External and Internal clamping refer to the location of the Clamp...

Page 29: ...e Clamps then press down on the Clamps Foot Pedal to move the Clamps out until the Wheel is being firmly held in place Note The Clamps Foot Pedal works as follows If the Clamps are in the middle of the Turntable pressing down and releasing the Clamps Foot Pedal moves them all the way out If the Clamps are all the way out pressing down and releasing the Clamps Foot Pedal moves them all the way back...

Page 30: ...es the Clamp Mechanisms in or out Press down and release to move the Clamp Mechanisms out if they are in press down and release to move the Clamp Mechanisms in if they are out Pressing down and releasing the Clamps Foot Pedal moves the Clamps to the opposite location of where they were Bead Breaker Foot Pedal Press down to move the Bead Breaker Blade in release the pedal to have the Bead Breaker B...

Page 31: ...ave to hold the Air Chuck in place during inflation WARNING Do not hold the Air Chuck while you are inflating a Tire This leaves you close to the Tire which could result in injury if there is a problem during inflation Threads Store the Air Chuck here using the self gripping clip Front view Not necessarily to scale Not all components shown To see the pressure in a Tire Attach the Air Chuck to the ...

Page 32: ...re exactly the same size move the Mount Demount Head to the desired location then adjust the Swing Control so that the Swing Arm will return to this same position if moved out and then back Mount Demount Head Attaches to the Bottom of the Shaft The entire purpose of the Swing Arm is to let you get the Mount Demount Head to where you need it Shaft Moves the Mount Demount Head up and down Grab the M...

Page 33: ...cratch or otherwise damage paint or powder coating on wheels The following drawing shows the Plastic Polymer Mount Demount Head with the Demount and Mount Lips identified It also shows where the Tire Bead goes during demounting and mounting Side view Set Screws on other side Not necessarily to scale Not all components shown The Demount Lip and Mount Lip work as follows During demounting The Tire B...

Page 34: ...away from the Bead Breaker and make sure the area is completely clear before pressing the Bead Breaker Foot Pedal The main parts of the Bead Breaker are Bead Breaker Mechanism Moves in and out under the control of the Bead Breaker Foot Pedal Moves with great force make sure you are completely clear of the Blade and the Bead Breaker Mechanism before pressing the Bead Breaker Foot Pedal Blade The pa...

Page 35: ... Rod Grab the end of the rod then move the outside of the rod from its current locking position to the other locking position One side view one top view Not necessarily to scale Not all components shown Bead Lifting Tool Use the Bead Lifting Tool to pull the Tire s Bead up and over the Mount Demount Tool to help demount the Tire You can also use the Bead Lifting Tool to push down the Tire s Bead t...

Page 36: ...wn as one but move side to side independently The components of the Assist Tower are Controls Moves the two Assist Tower Arms up and down together Upper Assist Arm Holds two Tools and the Controls The two Tools are Restraint Cone Used in two ways First when mounting a Tire use the Restraint Cone to push the Tire down helpful when clamping a Wheel externally Second when inflating a Tire use to hold...

Page 37: ...the circumstances if you find any damage you might want to discuss that damage with the owner of the Vehicle and or photograph the damage If you work in a shop talk to your supervisor regarding shop policies in this area Additionally damaged Wheels and Tires are dangerous to work with If you are not sure whether a Wheel or Tire is too damaged to work with talk to your supervisor Understand Perform...

Page 38: ...fore breaking the Beads on the rest of the Tire Performance Wheels on some Vehicles including Corvette BMW and Lamborghini Diablo have a pressure sensor strapped to the rim opposite the Valve Hole On these Wheels the Beads should be loosened at the Valve Hole on both the upper and lower sides first before breaking the Beads on the rest of the Tire Be mindful of the TPMS sensor when breaking a Tire...

Page 39: ...It is important for the Wheel to stay in place on the Turntable The Tire Changer supports both Internal and External Clamping WARNING Do not stand on the Tire Changer Frame or Turntable while demounting or mounting a Tire 4 Demount the Tire Once the Bead is broken you still have to slide both Beads over the Rim Lip of the Wheel to get it fully off Once the Tire is demounted from the Wheel you can ...

Page 40: ...em is to cut out or pull out the old Valve Stem then install the new Valve Stem This should be done after the old Tire has been demounted but before the new Tire is mounted There is a tool called a Valve Stem Installer Remover Tool sometimes Valve Stem Puller Remover Tool that can be used to both remove an old Valve Stem and install a new Valve Stem This tool is not the same tool as the Valve Core...

Page 41: ...ol to remove the Valve Core If a tool is not available you may be able to use needle nosed pliers If you are going to use the same Valve Stem with the new Tire you are going to mount keep the Valve Core you just took out BendPak Ranger recommends installing a new Valve Stem when you mount a new Tire 3 Make sure all of the air comes out of the Tire WARNING Do not proceed with any other Tire changin...

Page 42: ... weights from balancing have been removed If they have not remove them CAUTION Breaking the Beads of a Tire with Wheel weights could damage the Tire Changer and or the Wheel 4 Identify the Narrow side of the Tire whose Beads you are breaking break this side first 5 Move the Tire into position between the Pads and the Bead Breaker Blade with the Narrow side of the Tire on the Blade side 6 Depending...

Page 43: ...very Tire is different With some Tires the entire Bead on one side could be broken with the first use of the Bead Breaker Blade Other Tires could take multiple attempts until the Bead is broken all of the way around the Tire 12 When the Bead is completely broken all the way around on one side of the Tire move the Tire out turn it around and then break the Bead on the second side of the Tire Again ...

Page 44: ...the Tire this side goes up 3 Determine which clamping method you are going to use If you are clamping externally press up on the Clamps Foot Pedal to move the Clamps all the way out If you are clamping internally press down on the Clamps Foot Pedal to move the Clamps all the way in 4 Put the Wheel onto the Turntable either between the Clamps that are all the way out for external clamping or over t...

Page 45: ...her gloves steel toed work boots back belts hearing protection and ANSI approved eye protection safety glasses face shield or goggles 2 Verify that the Tire s Beads are completely broken on both sides of the Tire 3 Apply Tire lubricant to both the top and bottom Tire Beads and the top and bottom Rim This helps slide the Beads over the Rims more easily 4 Move the Mount Demount Head into position ve...

Page 46: ... Demount Lip to proceed Continue holding the Bead Lifting Tool 9 Press down the Turntable Foot Pedal so that the Turntable begins turning clockwise Note If you have difficulty getting the Turntable to move clockwise release the Turntable Foot Pedal keep hold of the Bead Lifting Tool and then press up on the Turntable Foot Pedal for few seconds to move the Turntable counterclockwise then press down...

Page 47: ...ng the Turntable until the entire bottom Bead pops over the top Rim The Tire is now dismounted and can be removed Wheel Tire Mismatches A Wheel Tire mismatch is mounting a Tire where the Tire s Bead diameter does not exactly match the Diameter of the Wheel DANGER A Wheel Tire mismatch is extremely dangerous A mismatched Tire and Wheel may separate or explode resulting in injury or even death The d...

Page 48: ... service heavily corroded Wheels Check the Tire for damage do not mount a damaged Tire Check the location of the TPMS and adjust the Tire if necessary Do not damage the sensor Check for yellow and red dots If found line them up with the appropriate locations on the Tire Make sure the Tire is fully deflated When mounting a Tire you mount the bottom Bead first then the top Bead To mount a Tire 1 Mak...

Page 49: ...ver the Mount Lip and under the Demount Lip Side view Not to scale 10 If using the Alloy Steel Mount Demount Head swing the built in Roller into position on the Sidewall of the Tire 11 If using the R980XR position the Bead Lifting Tool to the left of the Mount Demount Head about 20 percent of the distance around the Tire with the Bead Lifting Tool pushing down on the Sidewall of the Tire Top view ...

Page 50: ...able Foot Pedal to move the Turntable clockwise If using the Bead Lifting Tool or Assist Tool to hold down the Sidewall starting near the Mount Demount Head move them around with the Tire as it rotates 15 If you run into any difficulty as the Tire rotates take your foot off the Turntable Foot Pedal to stop the Turntable then press up on the Turntable Foot Pedal to turn the Turntable counterclockwi...

Page 51: ...inflation process can produce noise Wear ear protection when inflating a Tire WARNING Do not exceed the maximum air pressure specified by the Tire manufacturer This increases the chances that the Tire could explode causing injury or even death to the Operator and bystanders Use the Pressure Gauge on the Tire Changer to monitor the air pressure in the Tire you are inflating DANGER If you are inflat...

Page 52: ...nflating a Tire This leaves you close to the Tire which could result in injury if there is a problem during inflation 4 Press and hold down the Inflation Foot Pedal for a second or two Air goes into the Tire and seals the Bead Bead Sealing takes very little air pressure anywhere from 0 to 3 psi which you can monitor on the Pressure Gauge You know the Bead is sealed when you no longer hear the soun...

Page 53: ...conds you should hear a pop as the Beads are seated Bead Seating usually requires 7 psi or above Some Beads are hard to seat but never exceed 40 psi to seat the Bead If air pressure in the Tire gets to 40 psi but the Beads are still not seated use the Pressure Relief Button to remove air down to about 5 psi and then try again to seat the Beads If you lower the psi too far you may lose the Bead sea...

Page 54: ... air pressure limiter that is set at the factory so that it does not exceed 60 psi Do not override the pressure limiter DANGER Inflating a Tire with a bypassed pressure limiter could result in the Tire exploding which could injure or kill bystanders or the Tire Changer Operator Do not exceed 60 psi unless the Tire is in a Tire Inflation Cage To inflate a Tire 1 Verify that both the upper and lower...

Page 55: ...el for instructions Weekly Check the oil feed rate of the Oiler Lubricator It should be 1 to 2 drops per use of a pneumatic component If it is above or below this level you need to adjust it Refer to Check the Oil Feed Rate and Adding Oil for instructions Weekly Check the amount of pneumatic oil in the Oiler Lubricator reservoir If it is under one half 50 full add oil Refer to Check the Oil Feed R...

Page 56: ...the reservoir If the reservoir is one quarter 25 or more filled with water you need to drain it 2 Disconnect the Air Source at the Air In connector WARNING Make sure to disconnect the Air Source and make sure it cannot be reconnected until you are done draining the water from the Regulator Filter If the Air Source is reconnected during the procedure it could damage the Regulator Filter the Tire Ch...

Page 57: ...s out each time you press up or down on the Clamps Foot Pedal Your goal is for 1 or 2 drops to come out each time 3 If you are getting fewer than 1 or 2 drops turn the Adjustment Screw counter clockwise using a small flat head screwdriver then press the Clamps Foot Pedal again to check the output 4 If you are getting more than 1 or 2 drops turn the Adjustment Screw clockwise then press the Clamps ...

Page 58: ...th from the supplied cord to the power source If any issues are found have them repaired Refer to Wiring Information for additional information No air comes out of the Air Hose when you step on the Inflate Foot Pedal Make sure the unit is correctly connected to a working Air Source It is difficult to secure Tires when clamping externally Use the Restraint Cone to press the Tire down so the Clamps ...

Page 59: ...r electrical installation voids your warranty The Tire Changer does not come with a 250 VAC Plug you must supply one The colors of the three exposed wires are Brown Blue and Green Yellow the European color code Important To connect the three exposed wires to an appropriate Plug or to hard wire them have your Electrician follow the electrical codes for the country in which you are using the unit an...

Page 60: ...R980 Series of Tire Changers 60 P N 5900158 Rev F March 2022 Labels ...

Page 61: ...R980 Series of Tire Changers 61 P N 5900158 Rev F March 2022 ...

Page 62: ...R980 Series of Tire Changers 62 P N 5900158 Rev F March 2022 ...

Page 63: ...screw with cross groove 105 5328066 Chassis front board A 105 Chassis front board 108 Washer M6 x 12 mm Flat 109 Socket head cap screw M6 x 12 110 5400913 Washer M6 flat 111 5327307 Plastic Foot Pad I Models 112 5400913 Washer M6 Flat 113 5400110 Pry bar 114 Washer M6 115 Cross recessed round head screw M6 x 25 116 5327614 Wheel Support Pad 117 5327309 Bead breaker Return Spring R745 R30XLT 118 Ca...

Page 64: ...tting 8 mm Y 145 Cross recessed round head screw M6 x 10 148 5328139 Inflation Foot Pedal Assy 149 5327824 Tee union G1 4 φ8 G1 4 150 Washer φ4 Spring 151 Cross recessed round head screw M4 x 12 152 Washer φ4 flat 153 5328278 Air Oil regulator support 158 Cross recessed round head screw M4 x 16 159 161 Nut M4 162 Washer φ4 Spring 163 Washer φ4 flat 164 Full flow inflation kit bracket 165 Fitting G...

Page 65: ...ad 213 5327468 M12 x 16 Duckhead Set Screw I Models 214 Washer φ10 215 Hexagon headed bolt M10 x 20 215 5327729 Hexagon headed bolt M10 x 30 216 5327436 Duckhead Insert 217 5327636 Roller Insert I Models 217 5327636 Roller Insert I Models A 218 5327439 Slide wheel 219 1 Screw 221 5328232 Swing arm unit weldment 221 5328232 Swing arm unit weldment A 221 5328232 Swing arm unit weldment A 222 5327667...

Page 66: ...1 Inflation System Assy 242 Inflation System Plastic Cover I Models 242 1 5327463 Tire Inflator Box Assy I Models 243 Coiled Hose 244 5327538 Air Chuck I Models 244 5327538 Air Chuck I Models 244 1 5327130 Inflation Hose Assy I Models 245 Block G1 8 245 1 Air Chuck I Models G1 4 G1 8 246 5327558 Fitting 8 mm Y 247 5328122 Fitting G1 8 φ8 Straight 248 SHCS M6 x 10 249 Washer φ6 250 Washer φ6 flat 2...

Page 67: ...883 SHCS M8 x 45 290 SHCS M8 x 40 291 Plastic bird head flange 291 5328289 Plastic head flange 292 5150523 Plastic head of A bird 293 5545202 Washer M8 x 15 LW 294 5327884 Nut M8 295 5402104 Washer M8 x 16 flat 296 Hexagon inner flat end set screw Turntable Number Part Number Description 300 5327465 Turntable plate assy 300 Turntable plate assy 301 5327713 Turntable plate welding 301 1 Turntable p...

Page 68: ... 12 mm 305 5327471 Slide Guide 306 5327735 Square Turntable Slide Rod Pad 307 Square Turntable Link 308 5327500 Square Turntable shaft sleeve 309 Washer 12 mm spring 310 HHB M12 x 50 311 HHB M12 x 25 311 HHB M12 x 25 312 Snap ring 65 mm 313 Washer M12 x 24 315 Square Turntable main board 315 1 5327450 Square Turntable assy 316 Square Turntable Spacer 317 5327521 Square Turntable Press Pin 318 5327...

Page 69: ... Boat gasket 342 Turntable assy B cylinder bracket assembly Bead Breaker Number Part Number Description 400 5327664 Bead Breaker Cylinder Assy 400 1 Oil Bearing φ23 x φ20 x 20 400 2 Seal ring φ30 20 7 400 3 Type I Hole With Elastic Ring φ32 400 4 Fitting 90 G1 4 φ10 400 5 Guide Ring 400 5 Guide Ring 400 7 Pairs of large cylinder seal hair accessories 201 401 1 5327605 10 mm x 1 4 BB Flow Control V...

Page 70: ... Arm 420 5328132 BB arm pivot pin 420 BB arm shaft 421 BB arm shaft baffle 423 Locknut M16 424 Pad wave φ16 425 Washer φ16 427 Locknut M14 428 5327752 Bead Breaker Knuckle 428 5327752 Bead Breaker Knuckle 429 5327596 Bead Breaker Blade 429 5327768 Bead Breaker Blade 429 5327768 Bead Breaker Blade 430 5327082 Bead Breaker Blade Cover I Models 431 1 5328083 Bolted BB Blade cover Bushing Assy include...

Page 71: ...ick exhaust valve 451 Quick drain valve bowl 451 Quick exhaust valve metal cup 452 Fitting G1 4 G1 4 453 5327561 Silencer 1 4 NPT 460 Adjust the set of assembly 461 BB Blade Adjustment Rod 461 BB Blade Adjustment Rod 462 Adjust the collection 463 BB Blade Adjustment Rod Pin 463 BB Blade Adjustment Rod Pin 464 Washer φ14 470 Metal quick exhaust valve spring 472 SHCS M8 x 85 473 Reseat installed and...

Page 72: ...y valve assy 501 Gearbox front flange 502 5327520 Hexagon headed bolt 503 Oil plug 504 Washer φ10 505 Hexagon headed bolt M10 x 180 506 Socket head cap screw M8 x 30 507 Large gear key 12 x 8 x 35 508 Oil block 45 x 8 509 Cone roller bearing 6205 510 Gear stud m2 511 Tab 6 x 6 x 20 512 Gear stud pad 513 Socket head cap screw M8 x 16 514 Washer φ8 515 5327976 Gear Box Pulley 516 Oil seal φ45 x 25 x...

Page 73: ...4 5327355 Rotary Joint Block Outer Piece I Models 537 Electrical line 540 5327819 Capacitor 450 VAC 50 MF 540 1 Start capacitor 541 Locknut M8 542 5327369 Motor Pulley I Models 543 Hexagon socket set screw with flat point M8 x 16 544 Hexagon headed bolt M8 x 40 545 5327656 V Belt 546 Nut M10 547 Motor base unit weldment 548 5327099 2HP Electric Motor D I Models 548 5327429 3HP Electric Motor D I M...

Page 74: ...ew M6 x 55 609 5327482 Air Valve O Ring Spacer I Models 610 5327536 O Ring 17 x 4 I Models 611 5327049 Foot Pedal Cam Link I Models 612 Cross recessed tapping screws M3 x 10 613 5327412 Foot Pedal Cam Cover I Models 614 Socket head cap screw M6 x 30 615 Washer M6 x 12 mm Flat 616 5400913 Washer M6 flat 617 5327047 Foot Pedal Cam I Models 618 Cam Arc Washer 619 Washer φ8 620 Pad wavw 621 Locknut M8...

Page 75: ...on Spring Bracket I Models 647 Washer M6 x 12 mm Flat 648 Cross recessed round head screw M6 x 12 649 Foot pedal shaft 650 Nut M8 651 Socket head cap screw M8 x 55 652 Control system adjustment pad thin 653 Hexagon headed bolt M8 x 16 654 Spring pad φ8 655 Big cylinder locating coat 657 1 Fitting G1 4 φ12 Straight 659 2 Tee joint union φ10 φ8 G1 4 660 Washer φ8 flat 661 Control system adjust pad t...

Page 76: ...oot pedal assy Turbo Blaster Number Part Number Description 702 5328443 Locknut elbow 703 Union 704 Turbo blast handle 705 Vent valve 706 Clamp nut 707 White steel buckle 708 Nylon sleeve 709 PVC steel wire tube 710 PU straight pipe 712 Elbow 713 O ring φ40 3 55 713 5327512 O ring φ40 3 55 714 Union 715 5328446 Turbo blast valve 716 Elbow 717 Movable joint ...

Page 77: ...40 732 5327335 Turbo Blast Handle Connector I Models 733 5327603 Turbo Blast 1 Hose 733 5327603 Turbo Blast 1 Hose 733 5327603 Turbo Blast 1 Hose 743 5324125 Turbo Blast Valve I Models Xrev A 744 5327102 Turbo Blast Nozzle Adapter I Models 745 5327044 Jet Blast Nozzle I Models 701 5328445 Hook 745 Turbo blast nozzle cover 757 Cross recessed head tapping screw 4 2 x 13 747 Cross recessed round head...

Page 78: ...R980 Series of Tire Changers 78 P N 5900158 Rev F March 2022 Assist Tower not included with the R980XR ...

Page 79: ... Plastic Disk 810 5400890 Assist Arm Cone B I Models 811 5327433 Assist Arm End Plug 812 Seeger ring φ25 813 5400885 Plastic Disk B I Models 814 SHCS M10 50 815 Assist Arm Connecting Link 815 Assist Arm Connecting Link 816 Snap Ring 817 Washer φ10 Splick lock 818 SHCS M10 20 819 Locknut elbow 820 Nut M8 821 O ring 16 x 2 4 822 Cylinder front cover 823 O ring φ25 x 2 65 824 O ring φ90 x 2 65 825 53...

Page 80: ... Tower Air Hose Cover 852 Tower Bracket Weldment 852 1 SHCS M8 x 30 852 2 Washer φ8 Flat 852 3 Snap ring φ8 852 4 Washer φ10 Flat 852 5 Washer φ10 Splick lock 852 6 SHCS M10X30 852 7 SHCS M10X45 852 8 Washer φ10 Flat 852 9 Nut M8 852 10 Washer φ10 Splick lock 852 11 Washer φ8 Flat 853 5327432 Assist Tower Lower Pin R23 26 I 854 Washer φ12 Flat 855 Snap ring φ12 856 SHCS M10 30 857 Washer φ10 Flat ...

Page 81: ... 5327979 Assist tower bent arm plug 886 Seal ring φ33 2 5 6 886 Seal ring φ33 25 8 887 SHCS M8 x 30 888 Washer φ8 Splick lock 889 Washer φ8 Flat 890 Washer φ10 Splick lock 891 Washer φ8 Splick lock 892 Chassis bracket weldment 893 Washer φ12 flat 894 Fitting 8 mm to 6 mm reducer 895 Nut M10 896 HHB M10 x 35 897 To the top 898 Nut M18 899 Screw 900 Cone shaft B I model short Inflation Foot Pedal ...

Page 82: ...48 5 5 5327323 Air Valve Body 148 6 Air valve reinforce pad 148 7 Pressing spring 148 8 Locknut M8 148 9 Washer φ8 148 11 Fitting G 1 8 8 mm 148 12 Block G 1 8 148 13 Fitting G 1 8 8 mm 148 14 Fitting G 1 4 8 mm 148 15 Nut M8 148 16 5327374 Foot Pedal Link I Models 148 17 5327669 Inflation Foot Pedal Spring 148 18 Cotter pin 148 19 Pin φ8 148 20 Inflation foot pedal lever link 148 21 5400457 Nut M...

Page 83: ...R980 Series of Tire Changers 83 P N 5900158 Rev F March 2022 Assist Tower Optional ...

Page 84: ...Washer M10 X 40 817 5327366 Small Cylinder Piston I Models 4 818 5327641 Assist Cylinder Rod Ø30 x 533mm R30XLT 4 819 5327642 O Ring Ø35 x 3 1 R30XLT 10 821 5327644 O Ring Ø16 x 2 4mm R30XLT 10 822 5327645 O Ring Ø75 x 5 7mm R30XLT 10 823 5400457 Nut M10 X 1 5 NL 824 5327646 Assist Tower Lock Spring R30XLT 825 5327647 Assist Tower Lock Pin R30XLT 826 5328232 Assist Tower Main Arm R30 980 I 827 532...

Page 85: ...7075 Assist Arm Block 849 3 Socket head cap screw M6X30 849 4 Nut M6 850 Straight pin Φ10X38 851 5400885 Plastic Disk B I Models 852 Big arm pin roll clout 853 Washer φ10 spring 854 Socket head cap screw M10X20 855 5400890 Assist Arm Cone B I Models 856 5327798 Long cone shaft 857 5327797 Short cone shaft 858 5327698 Washer M22 X 31 Flat 858 5327698 Washer M22 X 31 Flat 859 5327659 Assist Tower Ro...

Page 86: ...13 880 Cable holder φ16 881 Washer φ10 spring 882 Socket head cap screw M12X20 883 5328105 AT Cylinder pin R30 980 884 5400905 Snap Ring 12 885 Upper cushion pad 886 Upper cushion plate 887 Lower cushion pad 888 Assist arm control valve assy 888 Assist arm control valve assy 889 Washer Φ5 Spring 889 1 Assist arm handle weldment 889 2 Washer Φ5 flat 889 3 Cross recessed round head screw M5X12 890 A...

Page 87: ...R980 Series of Tire Changers 87 P N 5900158 Rev F March 2022 Maintenance Log ...

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Ranger R980AT, Installation And Operation Manual

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