Ravaglioli G1180.30SLIM Instruction Manual Download Page 1

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For spare parts drawings refer to the section “LIST OF COMPONENTS”.

INSTRUCTION MANUAL

TRANSLATION FROM THE

ORIGINAL INSTRUCTIONS

- Rev. n. 10 (05/2020)

G1180.30SLIM

G1180.30SLIMIT

7105-M002-10_R

Technical services:

RAVAGLIOLI S.p.A.

- Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy

Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: [email protected]

Summary of Contents for G1180.30SLIM

Page 1: ...OMPONENTS INSTRUCTION MANUAL TRANSLATION FROM THE ORIGINAL INSTRUCTIONS Rev n 10 05 2020 G1180 30SLIM G1180 30SLIMIT 7105 M002 10_R 7105 M002 10_R Technical services RAVAGLIOLI S p A Via 1 Maggio 3 40...

Page 2: ..._____________16 12 0 USING THE MACHINE_______________ 17 12 1 Precaution measures during tyre re moval and fitting_______________________17 12 2 Preliminary operations Preparing the wheel_____________...

Page 3: ...S p A G1180 30SLIM G1180 30SLIMIT FIG 1 G1180 30SLIM G1180 30SLIMIT KEY 1 Mandrel 2 Tool 3 Upper bead breaker 4 Lower bead breaker 5 Control panel 6 Pedalboard 7 Cables handle 8 Complete column 9 Fil...

Page 4: ...ads Mandatory Operations or jobs to be performed compulsorily Danger Be particularly careful Symbols Description Move with fork lift truck or pallet truck Lift from above B1541000 General danger Wear...

Page 5: ...Page 5 of 37 INSTRUCTION USE AND MAINTENANCE MANUAL GB INFORMATION PLATE LOCATION TABLE 7105 M002 10_R RAVAGLIOLI S p A G1180 30SLIM G1180 30SLIMIT...

Page 6: ...motor specifications plate B4244000 Rotating parts danger plate B6419000 Mandrel rotation plate 99990758 Electricity danger plate 710211210 Rotation direction plate 999916011 Motoinverter plate 999916...

Page 7: ...eration with just a small degree of maintenance and care this tyre changer will give you many years of trouble free service and lots of satisfaction 2 0 INTENDED USE The machines described in this man...

Page 8: ...lation with tech nology and product functionality This manual stresses possible residual risks also highlighted in pictograms on the present manual and adhesive warning signals placed on the machine t...

Page 9: ...tyre or remain above it When beading in the tyre keep hands away from tyre and the rim edge During inflation always stay to the side of the machine and never in front of it When operating and servici...

Page 10: ...be left within reach of children since it is potentially dangerous These materials should be deposited in the relevant collec tion points if they are pollutants or non biodegradable THE BOX CONTAININ...

Page 11: ...nt unauthorized personnel or objects that could be dan gerous from entering the area The machine must be fixed on a flat floor surface preferably of cement or tiled Avoid yielding or irregular surface...

Page 12: ...wheels protection 1 710012941 Entrainer pin extension 1 710090481 Pin protection 1 790011620 Bead sliding foil 1 790011640 Instructions for bead sliding foil 1 710590840 Bead insertion belt kit 1 9 3...

Page 13: ...ORE CONNECTING THE MA CHINE MAKE SURE THAT THE MAIN POWER RATING COR RESPONDS TO THE MACHINE RATING AS SHOWN ON THE MACHINE PLATE ALL MAIN POWER COMPO NENTS ARE IN GOOD CONDI TION THE ELECTRICAL SYSTE...

Page 14: ...from the proper screws 3 Remove the six remaining screws Fig _12 ref _5 4 Move the base Fig _12 ref _6 into the required position to 43 or 45 and if necessary use a lift ing device 5 Lock the base thr...

Page 15: ...ned action position and once pushed it controls the operation of the cam for the insertion of the upper bead breaking roll into the rim Push button E has one maintained action posi tion and once pushe...

Page 16: ...part G2 it operates the downwards translation When pressed in its upper part G1 it operates the upwards translation When push button G2 is pressed the release of the cam of the lower bead breaker rol...

Page 17: ...use internal micro fractures that pass unobserved at visual inspection and can compromise the solidity of the rim and constitute danger even during inflation adequately lubricate the contact surface o...

Page 18: ...d on issue 1 2 Fig _18 4 Insert the shaft complete with cone Fig _19 ref _1 on the rim Fig _19 ref _2 1 2 Fig _19 5 Turn through 90 Fig _20 ref _1 and lift the shaft Fig _20 ref _2 in order to hook it...

Page 19: ...are visible damages see Fig _23 1 Fig _23 12 4 Bead breaking through vertical rollers 1 After having clamped the wheel move the upper bead breaker roll close Fig _24 ref _2 to the rim edge Fig _24 re...

Page 20: ...LE THIS OPERATION IS BEING CARRIED OUT PAY ATTENTION NOT TO DEFORM THE TYRE SIDE GREASE THE BEAD BEFORE THE ROLL RE ENTERS 4 Once bead breaking in the lower part has been completed move the lower roll...

Page 21: ...Fig _30 12 5 Demounting the tyre When both beads are broken the tyre can be de mounted 1 Press the pedal Fig _14 ref _A to rotate the wheel clockwise until the valve stem reaches hour 1 position Fig _...

Page 22: ...away from the working area 1 Lift the roll and the tyre just next to the rim edge see Fig _35 Fig 35 2 Therefore move forward the roll through the pro vided control Fig _13 ref _E so that it is inser...

Page 23: ...bead breaker roll so that the tyre bead is kept at the same height of the rim groove see Fig _41 Fig 41 Fig 36 3 Then rotate and complete bead disassembly see Fig _37 Fig 37 12 6 Mounting the tyre 1 L...

Page 24: ...s Connect the inflation terminal to the valve of the tyre Press the nozzle against the rim edge Lift the lower bead while the pedal is pushed at its second stage supplying that way the air jet require...

Page 25: ...TO MAKE SURE THAT THE SUPPLIED AIR IS EXEMPT FROM THE LUBRICAT ING OIL OF THE COMPRESSOR EXEMPT FROM HUMIDITY EXEMPT FROM IMPURITY Periodically with a frequency of at least once a month lubricate the...

Page 26: ...undervoltage alarm Or Inverter overvoltage alarm Shorten the length of a possible machine extension cable or in crease the conductors section disconnect and connect again Lift the motor pedal and wai...

Page 27: ...c supply single phase 200 265V 50 60 Hz Maximum wheel diameter 41 43 45 Wheel max width 15 Rim locking diameter 10 26 12 28 14 30 Bead breaking power per roll 10 bar 1200 kg Vertical bead breaker max...

Page 28: ...UCTION USE AND MAINTENANCE MANUAL GB 15 2 Dimensions Fig 46 Fig 47 CABLE SIDE PLAY CABLE SIDE PLAY CABLE SIDE PLAY CABLE SIDE PLAY G1180 30SLIM G1180 30SLIMIT 7105 M002 10_R RAVAGLIOLI S p A G1180 30S...

Page 29: ...ments we communicate what follows the meaning of the crossed dustbin symbol reported on the equipment indicates that the product must not be thrown among the undifferentiated rub bish that is to say t...

Page 30: ...IMENTAZIONE 2P TERRA x mmq SUPPLY CABLE MONOPHASE 2P GROUND x mmq EINPHASEN KABEL SPEISUNG 2P ERDE x mmq UNIPHAS C BLE ALIMENTATION 2P TERRE x mmq MONOF SICO CABLE ALIMENTACI N 2P TIERRA x mmq pin n 1...

Page 31: ...sincrono trifase Morsetto Micro connector Motor control microswitch Moteur speed adj potentiometer Motor control inverter Threephase asynchronous motor Clamp Verbinder Mikro Mikroregulador Motorbefehl...

Page 32: ...CO G1180 30SLIM Tavola N B Rev 0 710505030 3 4 5 1 2 6 7 8 9 10 11 12 14 13 15 16 17 18 19 20 21 21 22 23 24 26 25 27 27 27 27 27 28 28 29 29 30 30 32 31 34 33 35 36 36 37 38 39 40 42 41 NERA BLACK N...

Page 33: ...50 Rilsan Schlauch 8x6 schwarz L 1870 Rilsan Schlauch 8x6 schwarz L 1200 Flussregel Rilsan Schlauch 8x6 schwarz L 2470 Rilsan Schlauch 8x6 schwarz L 2570 Rilsan Schlauch 6x4 schwarz L 2330 Adapterverb...

Page 34: ...berabdr ckarmsatz Unterabdr ckarmsatz Oberer Werkzeug Sperrvorrichtungszylinder Vertikalsperrvorrichtungszylinder Abdr cker Vertikalsperrvorrichtungszylinder Werkzeug Unterer Abdr cker Zylindernocke O...

Page 35: ...Tavola N C Rev 0 710505040 1 2 2 3 4 5 6 7 8 9 10 11 12 14 13 15 16 17 18 19 20 21 21 22 23 24 26 25 27 27 27 27 27 28 28 29 29 30 30 32 31 34 33 35 36 36 37 38 39 40 42 41 43 44 45 45 NERA BLACK N A...

Page 36: ...0 Rilsan Schlauch 8x6 schwarz L 1870 Rilsan Schlauch 8x6 schwarz L 1200 Flussregel Rilsan Schlauch 8x6 schwarz L 2470 Rilsan Schlauch 8x6 schwarz L 2570 Rilsan Schlauch 6x4 schwarz L 2330 Adapterverbi...

Page 37: ...er Werkzeug Sperrvorrichtungszylinder Vertikalsperrvorrichtungszylinder Abdr cker Vertikalsperrvorrichtungszylinder Werkzeug Unterer Abdr cker Zylindernocke Oberer Abdr cker Zylindernocke Sockel Venti...

Page 38: ...umple con las siguientes Normas aplicables 2006 42 CE Direttiva Macchine 2014 30 UE Direttiva Compatibilit Elettromagnetica Per la conformit alle suddette direttive sono state seguite le seguenti Norm...

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