Ranger 3010-RP Page 4 Installation Manual Download

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3010-RP Installation Guide

| REV. D1 | Page

1.1.3

Identify the

Assembly

and

Installation

fastener bags.

Assembly Fastener Bag

Hardware Assembly

Installation Fastener Bag

21×

#90-204 Hex Bolt 5/16" × 3/4"

#98-116 Flat Washer

#94-116 Serrated Nut

Flat Washer
5/16", 7/8" OD
ZINC

# 98-116

21×

Serrated Nut
5/16"-18
ZINC

# 94-116

33×

Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC

# 90-204

21×

Carriage Bolt
5/16"-18 × 5/8"

# 90-484

12×

Serrated Nut
1/4"-20
ZINC

# 94-112

2×

# 90-893

Cap Screw
1/4" × 3/4"

2×

#90-893 Cap Screw 1/4" × 3/4"

#94-112 Serrated Nut

Flat Washer
5/16", 7/8" OD
ZINC

# 98-116

2×

Flat Washer
1/4", 3/4" OD
ZINC

# 98-112

13×

Plusnut .250

# 94-130

13×

2×

Hex Bolt
M8-1.25 × 20 CL 8.8 DIN
933 BLACK OXIDE

# 90-666

# 98-122

Lock Washer
Regular 5/6"
ZINC

2×

# 98-118

Lock Washer
Regular 1/4"
ZINC

13×

Hex Bolt
1/14"-20 × 1-1/4"
GR-5 ZINC

# 90-118

11×

Hex Bolt
1/4"-20 × 2"
GR-5 ZINC

# 90-130

2×

# 99-102

2×

Spacer
0.323" ID, × 0.750" OD × 1.125" LONG
NYLON

# 98-158

Retaining Washer
M16 ( 1/4")
NYLON

2×

#90-666 Hex Bolt M8 × 20

#98-122 Lock Washer

#98-116 Flat Washer

11×

#90-118 Hex Bolt 1/4" × 1-1/4"

#98-118 Lock Washer
#98-112 Flat Washer

#94-130 Plusnut .250

2×

#90-130 Hex Bolt 1/4" × 2"

#98-118 Lock Washer

#99-102 Spacer

#98-112 Flat Washer

#94-130 Plusnut .250

#98-158 Retaining Washer

#90-484 Carriage Bolt 5/16" × 5/8"

#94-116 Serrated Nut

Summary of Contents for 3010-RP

Page 1: ...INSTALLATION GUIDE 3010 RP CONTOURED PARTITION Promaster Aluminum ...

Page 2: ...g q 1 2 2 Attach the upper partition and middle partition together q 1 2 3 Attach both wings to the upper and middle partitions q 1 2 4 Attach the bottom partition to the middle partition then attach the plastic floor cavity to the bottom partition 3 3 3 4 5 5 5 6 7 Phase 1 Assembly q 2 1 Tips on how to attach a plusnut q 2 1 1 Attach the plusnut using the plusnut gun q 2 1 2 Attach the plusnut us...

Page 3: ...n 1 30 212 Bottom Partition 1 30 214 Middle Partition 1 30 364 Driver Side Wing 1 30 365 Passenger Side Wing 1 30 451 Plastic Floor Cavity 1 70 350 Grab Handle 1 79 907 Warning Label 1 94 3034 Assembly Fastener Bag 1 94 6093 Assembly Fastener Bag 1 96 3021 Installation Fastener Bag 1 1 1 1 Unpack components compare with the bill of materials 79 907 30 116 30 214 30 212 30 451 30 365 30 364 70 350 ...

Page 4: ...3 4 94 112 Serrated Nut Flat Washer 5 16 7 8 OD ZINC 98 116 2 Flat Washer 1 4 3 4 OD ZINC 98 112 13 Plusnut 250 94 130 13 2 Hex Bolt M8 1 25 20 CL 8 8 DIN 933 BLACK OXIDE 90 666 98 122 Lock Washer Regular 5 6 ZINC 2 98 118 Lock Washer Regular 1 4 ZINC 13 Hex Bolt 1 14 20 1 1 4 GR 5 ZINC 90 118 11 Hex Bolt 1 4 20 2 GR 5 ZINC 90 130 2 99 102 2 Spacer 0 323 ID 0 750 OD 1 125 LONG NYLON 98 158 Retaini...

Page 5: ... from all the parts then attach the grab handle to the passenger side wing TOOLS q Cordless Driver q 3 16 Driver Bit HARDWARE USED 5 1 2 2 Attach the upper partition and middle partition together 90 204 Hex Bolt 5 16 3 4 98 116 Flat Washer 94 116 Serrated Nut TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 2 90 893 Cap Screw 1 4 3 4 94 112 Serrated Nut ...

Page 6: ...act us at 1 800 565 5321 3010 RP Installation Guide REV D1 Page 6 1 2 3 Attach both wings to the upper and middle partitions HARDWARE USED 12 TOOLS q Cordless Impact q 1 2 Socket 90 484 Carriage Bolt 5 16 5 8 94 116 Serrated Nut ...

Page 7: ...ess Impact q 1 2 Socket 90 204 Hex Bolt 5 16 3 4 98 116 Flat Washer 94 116 Serrated Nut HARDWARE USED 9 TOOLS q Cordless Impact q 1 2 Socket 90 204 Hex Bolt 5 16 3 4 98 116 Flat Washer 94 116 Serrated Nut 1 2 4 Attach the bottom partition to the middle partition then attach the plastic floor cavity to the bottom partition ...

Page 8: ...t using the 6490 plusnut tool 6490 HARDWARE USED Flat washer 1 4 Flat washer 1 4 BS 3 4 OD TOOLS q Cordless Impact q 7 16 Socket q 9 16 Wrench TIPS STEP 1 Assemble the 6490 plusnut tool with the hardware needed plusnut and the 9 16 wrench as shown FORWARD REVERSE TIPS STEP 2 Attach the plusnut in the hole by turning the bolt forward using an impact with a 7 16 socket until the plusnut locks then r...

Page 9: ... Enlarge these holes if the plusnuts don t fit using 3 8 drill bit or step drill TOOLS q Plusnut Tool q 1 Hole Saw or Knife HARDWARE USED 4 94 130 Plusnut 250 Cut or drill the plastic cover through the 4 holes then Attach plusnuts in the 4 holes TOOLS q Plusnut Tool HARDWARE USED 1 94 130 Plusnut 250 Attach plusnut on the center hole in the floor 2 2 1 Ceiling and center floor preparation ...

Page 10: ... TOOLS q Cordless Drill q 1 1 2 Hole Saw Cut the plastic with a 1 1 2 hole saw TOOLS q Phillips Head Drive Bit q Cordless Drill Remove the factory screws 2 2 2 Removing screw and attaching plusnut on the van TOOLS q Plusnut Tool Attach plusnuts in the 2 holes HARDWARE USED 2 94 130 Plusnut 250 ...

Page 11: ...hrough the plastic using the hole saw Put the partition in place then put a mark on the van through the holes of the driver and passenger side panels TOOLS q Cordless Drill q 3 8 Drill Bit or Step Drill TOOLS q Plusnut Tool Attach plusnuts in the 6 holes HARDWARE USED 6 94 130 Plusnut 250 Enlarge the holes if the plusnuts don t fit and make new holes if they don t align with the panel on the van ...

Page 12: ...ITION INSTALLATION 2 3 1 Wings and lower partition installation HARDWARE USED 6 HARDWARE USED 2 TOOLS q Cordless Impact q 7 16 Socket TOOLS q Cordless Impact q 7 16 Socket 90 118 Hex Bolt 1 4 1 1 4 98 118 Lock Washer 98 112 Flat Washer 90 130 Hex Bolt 1 4 2 98 118 Lock Washer 99 102 Spacer 98 112 Flat Washer 98 158 Retaining Washer ...

Page 13: ... contact us at 1 800 565 5321 3010 RP Installation Guide REV D1 Page 13 2 3 2 Top partition installation HARDWARE USED 4 90 118 Hex Bolt 1 4 1 1 4 98 118 Lock Washer 98 112 Flat Washer TOOLS q Cordless Impact q 7 16 Socket ...

Page 14: ... D1 Page 14 2 3 3 Plastic floor cavity installation HARDWARE USED 1 90 118 Hex Bolt 1 4 1 1 4 98 118 Lock Washer 98 112 Flat Washer TOOLS q Cordless Impact q 7 16 Socket HARDWARE USED 2 90 666 Hex Bolt M8 20 98 122 Lock Washer 98 116 Flat Washer TOOLS q Cordless Impact q 13mm Socket ...

Page 15: ...or technical support contact us at 1 800 565 5321 3010 RP Installation Guide REV D1 Page 15 2 3 4 Apply the warning label on the top partition NOTE Put the warning label in a place where it s easy to see ...

Page 16: ...For technical support contact us at 1 800 565 5321 3010 RP Installation Guide REV D1 Page 16 Congratulations you have successfully installed your Contoured Partition Thank you for doing business with us ...

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