Ranger design 3320-PC Installation Manual Download Page 3

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3320-PC Installation Guide | REV. J2 | Page 3

PHASE 1 – ASSEMBLY

1.1 SETUP

1.1.2 Verify all parts are present.

Item No.

Description

Qty.

30-089

Floor Bracket

30-090

J - Shape Bracket

30-092

Lower Panel

70-633

Mounting Track ( 53-1/4" L )

79-932

Warning Label ( Bilingual )

30-0860

Upper Panel w/ Label

94-3002

Assembly Fastener Bag

96-3002

Installation Fastener Bag

1.1.1 Unpack components; compare with the bill of materials.

30-089

30-0860

70-633

30-090

30-092

Summary of Contents for 3320-PC

Page 1: ...INSTALLATION GUIDE 3320 PC CONTOURED PARTITION Promaster City Clear Plastic ...

Page 2: ...pper panel q 1 2 2 Attach the sides of the upper panel and lower panel together on both sides 3 3 3 4 5 5 6 Phase 1 Assembly q 2 1 Tips on how to attach a plusnut q 2 1 1 Attach plusnut using plusnut gun q 2 1 2 Attach plusnut using Ranger plusnut tool q 2 2 Vehicle preparation q 2 2 1 Removing handle q 2 2 2 Removing overhead plastic q 2 2 3 Driver and passenger sides preparation q 2 2 4 Ceiling ...

Page 3: ...t Item No Description Qty 30 089 Floor Bracket 1 30 090 J Shape Bracket 2 30 092 Lower Panel 1 70 633 Mounting Track 53 1 4 L 1 79 932 Warning Label Bilingual 1 30 0860 Upper Panel w Label 1 94 3002 Assembly Fastener Bag 1 96 3002 Installation Fastener Bag 1 1 1 1 Unpack components compare with the bill of materials 30 089 30 0860 70 633 30 090 30 092 ...

Page 4: ...INC 4 4 Hex Bolt 5 16 18 3 4 GR 5 ZINC 90 204 7 7 Hex Bolt 1 4 20 1 GR 5 ZINC 90 114 9 9 Hex Bolt 1 4 20 3 4 GR 5 ZINC 90 110 4 4 12 12 98 112 Flat Washer 1 4 3 4 OD ZINC Flat Washer 5 16 7 8 OD ZINC 98 116 8 8 98 118 Lock Washer Regular 1 4 ZINC 12 12 Hex Bolt 1 4 20 1 1 4 GR 5 ZINC 90 118 4 4 Spacer 0 375 ID 1 0 OD 0 25 L NYLON 98 157 24 24 98 122 Lock Washer Regular 5 16 ZINC 8 8 90 668 8 8 Hex...

Page 5: ...or technical support contact us at 1 800 565 5321 3320 PC Installation Guide REV J2 Page 5 1 1 4 To clear the airbag brackets cut both sides of the top edges as shown PHASE 1 FOR PROMASTER CITY 2021 ONLY ...

Page 6: ...PC Installation Guide REV J2 Page 6 PHASE 1 ASSEMBLY 1 2 PARTITION ASSEMBLY 1 2 1 Attach the lower panel and mounting track to the upper panel 90 114 Hex Bolt 1 4 1 98 112 Flat Washer 94 112 Serrated Nut HARDWARE USED 7 TOOLS q Cordless Impact q 7 16 Socket ...

Page 7: ...65 5321 3320 PC Installation Guide REV J2 Page 7 1 2 2 Attach the sides of the upper panel and lower panel together on both sides 90 114 Hex Bolt 1 4 1 98 112 Flat Washer 94 112 Serrated Nut HARDWARE USED 2 TOOLS q Cordless Impact q 7 16 Socket ...

Page 8: ...t using the 6490 plusnut tool 6490 HARDWARE USED Flat washer 1 4 Flat washer 1 4 BS 3 4 OD TOOLS q Cordless Impact q 7 16 Socket q 9 16 Wrench TIPS STEP 1 Assemble the 6490 plusnut tool with the hardware needed plusnut and the 9 16 wrench as shown FORWARD REVERSE TIPS STEP 2 Attach the plusnut in the hole by turning the bolt forward using an impact with a 7 16 socket until the plusnut locks then r...

Page 9: ...roperly NOTE Pulling the cable unlocked the door PHASE 2 INSTALLATION 2 2 VEHICLE PREPARATION 2 2 1 Removing handle Detach the plastic bracket on the cable from the metal part of the handle then slide the ca ble across the channel and pop out Tape or roll the cable TOOLS q Cordless Impact or Ratchet q Philips Screw Driver q T30 Torque Bit Separate the two halves of the handle exposing the two bolt...

Page 10: ...ion 2 2 2 Removing overhead plastic NOTE Do these on both sides of the For the white cover remove the two screws on the side and bolt on the front TOOLS q Cordless Impact or Ratchet q Philips Screw Driver q 7 16 Socket NOTE Do these on both sides of the For the black cover remove the screw on the side and bolt on the front TOOLS q Cordless Impact or Ratchet q Philips Screw Driver q 7 16 Socket ...

Page 11: ...stallation Guide REV J2 Page 11 2 2 3 Driver and passenger sides preparation Pull back the plastic cover then cut a 1 square from the plastic cover to uncover the threaded holes or drill the plastic cover using 1 holesaw TOOLS q Cordless Drill q Knife q 1 Holesaw ...

Page 12: ...nut 250 HARDWARE USED 4 NOTE Enlarge these holes if the plusnuts don t fit using 3 8 drill bit or step drill 2 2 4 Ceiling and floor preparation Attach plusnut on these 4 holes Remove plastic caps and the two D rings from vehicle floor then veri fy if the threads are in good condition TOOLS q Cordless Impact q T40 Torque Bit ...

Page 13: ...the floor brackets in the van 94 112 Serrated Nut 90 118 Hex Bolt 1 4 1 1 4 98 112 Flat Washer HARDWARE USED 4 TOOLS q Cordless Impact q 7 16 Socket HARDWARE USED 8 TOOLS q Cordless Impact q 13mm Socket 90 668 Hex Bolt M8 40 98 122 Lock Washer 98 116 Flat Washer PHASE 2 INSTALLATION 2 3 CONTOURED PARTITION INSTALLATION ...

Page 14: ...n Guide REV J2 Page 14 TOOLS q Cordless Impact q 10mm Socket 2 3 2 Lift the assembled partition in the van then bolt both sides of the partition in the van HARDWARE USED 8 90 836 Hex Bolt M6 40 98 118 Lock Washer 98 112 Flat Washer 98 157 Spacers 3 98 158 Retaining Washer ...

Page 15: ...q Cordless Impact q 1 2 Socket HARDWARE USED 7 90 204 Hex Bolt 5 16 3 4 98 116 Flat Washer 94 116 Serrated Nut TOOLS q Cordless Impact q 7 16 Socket HARDWARE USED 4 90 110 Hex Bolt 1 4 3 4 98 118 Lock Washer 98 112 Flat Washer 2 3 3 Attach the upper and lower panels to the J shapes and floor brackets ...

Page 16: ...For technical support contact us at 1 800 565 5321 3320 PC Installation Guide REV J2 Page 16 NOTE Put the warning label in a place where it s easy to see 2 3 4 Apply the warning label on the upper panel ...

Page 17: ...0 565 5321 3320 PC Installation Guide REV J2 Page 17 Congratulations you have successfully installed your Contoured Partition Thank you for doing business with us For any feedback or suggestions you may have please contact cs rangerdesign com ...

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