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Instruction Manual – Ramsond CUT series plasma cutters        Rev 10-0993    

           

© Copyright Ramsond Corporation. All rights protected. Unauthorized reproduction prohibited.                                                                   

     

 

Page 16

SECTION 5.   TROUBLESHOOTING 

 

Trouble 

Question 

Remedy 

No cutting output; Unit does not 
light up 

Is the unit ON? 

Turn unit ON 

Inspect power plug and wiring 

No cutting output; Unit lights up 

Is the ground clamp on? 

Inspect tool connectors 

Ensure proper ground 

Is over current light on? 
(O.C.) 

Let unit cool off 

Internal component problem. See 
professional assistance 

Inadequate Arc / Cutting 

Is the air supply 
adequate? 

Check air supply, ensure at least 20 
psi 

Is the ground clamp on? 

Ensure proper ground and clean 
ground surface. 

  

Have you inspected the 
consumables? 

 

Reduce cutting speed 

 

Bring torch closer to work piece 

 

Ensure air passage way is free 
from debris  

 

Replace consumables 

Cutting Arc Fluttering, pulsating 

Are you drawing enough 
Current (A)? 

Ensure that for 110V operation, you 
are connected to a minimum of 30 
Amp Circuit and for 220V, a minimum 
of 20 Amp Circuit. 

Is the airway clean? 

Possible debris in the path of air to 
the plasma torch may cause this 
problem.  
   

 

Remove Consumables from Torch. 

 

Press the torch button to activate 
air flow. 

 

If there is debris present in the line, 
this should remove the debris from 
the torch air pathway. 

Torch Tip, Electrode burning 
out too quickly 

Do you have adequate 
air pressure? 

Inadequate air pressure leads to 
excessive damage to consumables.  
Increase air pressure. 

Summary of Contents for CUT 50 DY Series

Page 1: ...sma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited INSTRUCTION MANUAL Digital Inverter Air Plasma Cutter MODELS CUT 50 70 DY Series Serial...

Page 2: ...ead the safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Ramsond you can count on years of rel...

Page 3: ...WARNING 3 1 5 PRINCIPAL SAFETY STANDARDS 4 1 6 EMF INFORMATION 4 SECTION 2 BASIC PRINCIPALS AND TERMINOLOGY OF PLASMA CUTTING 5 SECTION 3 GETTING STARTED 6 3 1 WIRING 6 3 2 FRONT PANEL 7 3 3 BACK PAN...

Page 4: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 1...

Page 5: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 2...

Page 6: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 3...

Page 7: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 4...

Page 8: ...s supplied to the electrode and the plasma stays in contact with the metal that is being cut The cutter nozzle has a second set of channels These channels release a constant flow of shielding gas arou...

Page 9: ...ng the power between 110 and 220 V as the machine automatically detects the voltage CAUTION Due to the current draw Amp this unit should NOT be connected to the standard household 110V outlet A 30 Amp...

Page 10: ...splay turn the Amperage A knob to maximum position and then calibrate the display to the maximum current e g 50A for CUT50 AIR CONNECTION The air hose of the plasma torch attaches to this connection B...

Page 11: ...y installed into quick disconnect fitting PRESSURE REGULATOR Adjust pressure to desired levels NOTE THE ARROW DIRECTION ON THE REGULATOR TO ENSURE PROPER INSTALLATION See Following Page AIR LINE IN En...

Page 12: ...SE Nozzle also connects to the middle position of the air regulator The orange tube connects to this QUICK RELEASE L NOZZLE The orange tube is connected to the pressure gauge located in the front pane...

Page 13: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 10 3 5 GENERAL SET UP DIAGRAM...

Page 14: ...ODY HANDLE Always inspect unit before use If any defects are present do not use Call technical support CONSUMABLES Includes cup tip swirl ring and reversible electrode Each unit comes with 5 cups 5 sw...

Page 15: ...orporation All rights protected Unauthorized reproduction prohibited Page 12 3 7 GROUND CLAMP GROUND CLAMP Ensure ground clamp is firmly installed on work piece Install clamp on a work piece that is N...

Page 16: ...reproduction prohibited Page 13 3 8 DUTY CYCLE The unit is installed with internal duty cycle overload protection In the event that the unit is overloaded or overheats let unit cool off Continuous ove...

Page 17: ...move the torch in the desired direction keeping the torch tip slightly angled Maintain contact with the work piece Move the torch just fast enough to maintain spark concentration under the work piece...

Page 18: ...ENEVER SERVICE OR INSPECTION OF MACHINE IS CONDUCTED DISCONNECT UNIT FROM POWER SOURCE AND LET UNIT COOL DOWN AFTER EACH USE CLEAN AND INSPECT TORCH CUP TIP SWIRL RING AND REVERSIBLE ELECTRODE MAKE SU...

Page 19: ...on Ensure proper ground and clean ground surface Have you inspected the consumables Reduce cutting speed Bring torch closer to work piece Ensure air passage way is free from debris Replace consumable...

Page 20: ...before honoring any parts warranty replacement repair Damage resulting from failure to use the product in a manner consistent with our recommendations shall render the limited warranty void This limit...

Page 21: ...authorized reproduction prohibited NOTES For comments and questions please email or write to Ramsond Corporation Public Relations Dept 4051 Haggerty Road West Bloomfield Michigan 48323 USA Tel 866 777...

Page 22: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited...

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