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Instruction Manual – Ramsond CUT series plasma cutters        Rev 10-0993    

           

© Copyright Ramsond Corporation. All rights protected. Unauthorized reproduction prohibited.                                                                   

     

 

Page 14

SECTION 4. – USING THE PLASMA CUTTER

 

 

4.1 - OPERATION 
 

 

 

IMPORTANT 

BEFORE TURNING YOUR UNIT ON OR OFF MAKE SURE THE AMP REGULATION IS SET 
TO THE MINIMUM SETTING. FAILURE TO DO SO MAY LEAD TO DAMAGE TO THE UNIT. 

 
 

A. TO BEGIN 

 

Turn the Power Switch to the ON position.   
 
Once unit is powered on, allow unit to sit for 1 
min before making first cut.  
 
Position yourself to where you can read the air 
pressure. Press the torch switch (air will 
exhaust from the torch, adjust the air regulator 
to read approximately 20 – 60 PSI) release the 
switch.  
 
Secure ground clamp to work piece. Connect 
clamp to main part of work piece. 

Not the part 

being removed.

 

 

B. CUTTING 

 

1) DRAG 

CUTTING 

 

Position torch tip slightly above the work 
piece, press torch switch and lower torch tip 
toward work piece until contract is made and 
cutting arc is established. After cutting arc is 
established, move the torch in the desired 
direction keeping the torch tip slightly angled. 
Maintain contact with the work piece. 

 

Move the torch just fast enough to maintain 
spark concentration under the work piece. If 
sparks radiate above the work piece, you are 
moving too fast. 

 
 
 

2) STAND-OFF 

CUTTING 

 

In some cases it may be beneficial to cut with 
the torch tip raised above the work piece.  
 
Raise the torch tip between 1/16” and 1/8

”” 

of 

an inch above the work piece.   
 
You can use the stand-off method during a 
penetration or gouging method of cutting. 

Additionally, you can use stand-off cutting

 

while cutting sheet metal to reduce the 
chance of splatter-back tip damage. 
 

 

3) PIERCING 

 

For piercing, position the tip approximately 
1/8” above the work piece. Angle the torch 
slightly to direct the sparks away from the 
torch tip and operator.  
 
Initiate the arc and lower the tip of the torch 
until the main cutting arc transfers. 
 
Start the pierce off the cutting line on the 
scrap piece or template and then continue 
the cut onto the cutting line.  
 
Hold the torch perpendicular to the work 
piece after the pierce is complete and 
continue cutting as desired. 
 
Clean spatter and scale from the shield cup 
and the tip as soon as possible.     

 

 

Summary of Contents for CUT 50 DY Series

Page 1: ...sma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited INSTRUCTION MANUAL Digital Inverter Air Plasma Cutter MODELS CUT 50 70 DY Series Serial...

Page 2: ...ead the safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Ramsond you can count on years of rel...

Page 3: ...WARNING 3 1 5 PRINCIPAL SAFETY STANDARDS 4 1 6 EMF INFORMATION 4 SECTION 2 BASIC PRINCIPALS AND TERMINOLOGY OF PLASMA CUTTING 5 SECTION 3 GETTING STARTED 6 3 1 WIRING 6 3 2 FRONT PANEL 7 3 3 BACK PAN...

Page 4: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 1...

Page 5: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 2...

Page 6: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 3...

Page 7: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 4...

Page 8: ...s supplied to the electrode and the plasma stays in contact with the metal that is being cut The cutter nozzle has a second set of channels These channels release a constant flow of shielding gas arou...

Page 9: ...ng the power between 110 and 220 V as the machine automatically detects the voltage CAUTION Due to the current draw Amp this unit should NOT be connected to the standard household 110V outlet A 30 Amp...

Page 10: ...splay turn the Amperage A knob to maximum position and then calibrate the display to the maximum current e g 50A for CUT50 AIR CONNECTION The air hose of the plasma torch attaches to this connection B...

Page 11: ...y installed into quick disconnect fitting PRESSURE REGULATOR Adjust pressure to desired levels NOTE THE ARROW DIRECTION ON THE REGULATOR TO ENSURE PROPER INSTALLATION See Following Page AIR LINE IN En...

Page 12: ...SE Nozzle also connects to the middle position of the air regulator The orange tube connects to this QUICK RELEASE L NOZZLE The orange tube is connected to the pressure gauge located in the front pane...

Page 13: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited Page 10 3 5 GENERAL SET UP DIAGRAM...

Page 14: ...ODY HANDLE Always inspect unit before use If any defects are present do not use Call technical support CONSUMABLES Includes cup tip swirl ring and reversible electrode Each unit comes with 5 cups 5 sw...

Page 15: ...orporation All rights protected Unauthorized reproduction prohibited Page 12 3 7 GROUND CLAMP GROUND CLAMP Ensure ground clamp is firmly installed on work piece Install clamp on a work piece that is N...

Page 16: ...reproduction prohibited Page 13 3 8 DUTY CYCLE The unit is installed with internal duty cycle overload protection In the event that the unit is overloaded or overheats let unit cool off Continuous ove...

Page 17: ...move the torch in the desired direction keeping the torch tip slightly angled Maintain contact with the work piece Move the torch just fast enough to maintain spark concentration under the work piece...

Page 18: ...ENEVER SERVICE OR INSPECTION OF MACHINE IS CONDUCTED DISCONNECT UNIT FROM POWER SOURCE AND LET UNIT COOL DOWN AFTER EACH USE CLEAN AND INSPECT TORCH CUP TIP SWIRL RING AND REVERSIBLE ELECTRODE MAKE SU...

Page 19: ...on Ensure proper ground and clean ground surface Have you inspected the consumables Reduce cutting speed Bring torch closer to work piece Ensure air passage way is free from debris Replace consumable...

Page 20: ...before honoring any parts warranty replacement repair Damage resulting from failure to use the product in a manner consistent with our recommendations shall render the limited warranty void This limit...

Page 21: ...authorized reproduction prohibited NOTES For comments and questions please email or write to Ramsond Corporation Public Relations Dept 4051 Haggerty Road West Bloomfield Michigan 48323 USA Tel 866 777...

Page 22: ...Instruction Manual Ramsond CUT series plasma cutters Rev 10 0993 Copyright Ramsond Corporation All rights protected Unauthorized reproduction prohibited...

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