Ramsey Winch 400, Operating, Service And Maintenance Manual

Page: 15 / 30

15
7. Check gear teeth for signs of wear. Replace if
necessary by pressing gear (item #12) from
shaft. Press new gear over shaft and keys until
end of keys, on long end of shaft, are fl ush with
gear.
Examine shaft,keys and keyways. If distor-
tion of keys and/or keyways are evident, shaft
and keys should be replaced. Tap keys (item
#19) into shaft keyways. Press gear over shaft
and keys until end of keys, on long end of shaft,
are fl ush with gear.
8. Check gear housing bushing (item #4) and quad-
ring (item #47) for signs of wear. Replace if
necessary by pressing old bushing from gear
housing. Press new bushing into place and insert
new quad ring into groove inside of bushing.
9. Check drum bushings (items #3 & #56) for signs of
wear. Replace if necessary by pressing old bushings
from drum. Press new ones into place. NOTE: If
bushings are replaced, it will be necessary to run
a 9/16 (.56) dia. drill through cable pocket. The follow-
ing drum assemblies are available with new bush ings
pressed in place and predrilled:
#234141 400 Series drum assembly
#2340b7 Y-400 Series drum assembly
10.Check clutch housing bushing (item #31) for
wear. If necessary, remove old bushing and
press new bushing into place. Apply grease
to lube fi ttings (item #45) to lubricate clutch
shifter shaft.
56
3
10