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TROUBLE SHOOTING (cont'd.)
CONDITION
POSSIBLE
CAUSE
CORRECTION
MOTOR RUNS
EXTREMELY HOT
1) Long period of operation.
1) Cooling-off periods are
essential to prevent over
heating.
MOTOR RUNS, BUT
WITH
INSUFFICIENT POWER
OR WITH
LOW LINE SPEED.
2) Insufficient battery.
2) Check battery terminal voltage
under load. If 10 volts or less,
replace or parallel another
battery to it at motor terminal.
3) Electrical cables from
battery to winch too
small.
3) Must be correct size and
capacity electrical cable for the
voltage
4) Bad electrical
connections.
4) Check all connections for
looseness or corrosion;
Tighten, clean and grease.
5) Insufficient charging
system.
5) Replace with larger capacity
charging system.
MOTOR WILL NOT
OPERATE
1) Isolator switch not
turned on.
2) Fuse has blown.
3) Break in power lead or
extension socket.
4) Inoperative solenoid
or stuck solenoid.
1) Turn on isolator switch.
2) Replace fuse.
3) Repair or replace wiring.
4) Jar solenoid to free contacts.
Check by applying 12volts
to coil terminal (it should
make an audible click when
energised).
5) Inoperative switch.
5) Disengage winch clutch or
remove armature lead.
Remove switch plug from
hood. Raise connector cover
on hood and with a screw
driver, short the bottom two
pins. Solenoid should click.
Short the two left pins. The
other solenoid should operate.
If both solenoids operate,
check for a broken wire in
switch cable.
16
Summary of Contents for DCY200
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